An EV Conversion Engineered As A Drop-in Replacement

With electric vehicles such as the Tesla or the Leaf being all the rage and joined by fresh competitors seemingly every week, it seems the world is going crazy for the electric motor over their internal combustion engines. There’s another sector to electric traction that rarely hits the headlines though, that of converting existing IC cars to EVs by retrofitting a motor. The engineering involved can be considerable and differs for every car, so we’re interested to see an offering for the classic Mini from the British company Swindon Powertrain that may be the first of many affordable pre-engineered conversion kits for popular models.

Swindon Powertrain's demo Mini
Swindon Powertrain’s demo Mini

The kit takes their HPD crate EV motor that we covered earlier in the year, and mates it with a Mini front subframe. Brackets and CV joints engineered for the kit to drop straight into the Mini. The differential appears to be offset to the right rather than the central position of the original so we’re curious about the claim of using the Mini’s own driveshafts, but that’s hardly an issue that should tax anyone prepared to take on such a task. They can also supply all the rest of the parts for a turnkey conversion, making for what will probably be one of the most fun-to-drive EVs possible.

The classic Mini is now a sought-after machine long past its days of being dirt-cheap old-wreck motoring for the masses, so the price of the kit should be viewed in the light of a good example now costing more than some new cars. We expect this kit to have most appeal in the professional and semi-professional market rather than the budget end of home conversions, but it’s still noteworthy because it is a likely sign of what is to come. We look forward to pre-engineered subframes becoming a staple of EV conversions at all levels. The same has happened with other popular engine upgrades, and no doubt some conversions featuring them will make their way to the pages of Hackaday.

We like the idea of conversions forming part of the path to EV adoption, as we’ve remarked before.

Bringing An IBM Model F Into 2020

We know that the Hackaday family includes many enthusiasts for quality keyboards, and thus mention of the fabled ‘boards of yore such as the IBM Model F is sure to set a few pulses racing. Few of us are as lucky as [Brennon], who received the familial IBM PC-XT complete with its sought-after keyboard.

This Model F has a manufacture date in March 1983, and as a testament to its sturdy design was still in one piece with working electronics. It was however in an extremely grimy condition that necessitated a teardown and deep clean. Thus we are lucky enough to get a peek inside, and see just how much heavy engineering went into the construction of an IBM keyboard before the days of the feather-light membrane devices that so many of us use today. There follows a tale of deep cleaning, with a Dremel and brush, and then a liberal application of Goo Gone. The keycaps had a long bath in soapy water to remove the grime, and we’re advised to more thoroughly dry them should we ever try this as some remaining water deep inside them caused corrosion on some of the springs.

The PC-XT interface is now so ancient as to have very little readily available in the way of adapters, so at first a PS/2 adapter was used along with a USB to PS/2 converter. Finally though a dedicated PC-XT to USB converter was procured, allowing easy typing on a modern computer.

This isn’t our first look at the Model F, but if you can’t afford a mechanical keyboard don’t worry. Simply download a piece of software that emulates the sound of one.

Spacing Out: A Big Anniversary, Starlink Failures Plummet, Lunar Cellphones, And A Crewed Launch

After a couple of months away we’re returning with our periodic roundup of happenings in orbit, as we tear you away from Star Trek: Discovery and The Mandalorian, and bring you up to date with some highlights from the real world of space. We’ve got a launch to look forward to this week, as well as a significant anniversary.

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Help, I’m Buried Alive By Tablets!

It’s fair to say that many Hackaday readers will have a propensity for hoarding electronic or tech junk. Who hasn’t hung on to something because “It might be useful someday”? Spare a thought for [Mike Drew], who in his own words is “buried alive by tablets”. In this case the tablets are Intel-based ones that look as though they ran one of those cut-down Windows versions, and they appear to be rejects from a repair shop processing customer returns that he saved from the dumpster. They are missing their backs, and not all of their screens work, but they amount to a tidy pile of Stuff That’s Too Good To Throw Away.

The exact spec is a 1.4 GHz quad-core Atom with 4 GB of RAM and 32 GB of Flash, and appear from the photos to have HDMI and USB 3 interfaces. Happily they run Linux Mint 20 so they have plenty of potential, but there is only so much that one person can do with them before running out of ideas. He tells us he’s made a Folding@Home cluster, but beyond that he’s open to suggestions. Depending on the age of the commenter no doubt he’ll be exhorted to run Beowulf or mine Bitcoin, but we’d suggest more sensible ideas.

So, what would you do with them? They lack the handy GPIO port of a Raspberry Pi, but with suitable USB peripherals could you use them in any lowish-power distributed node project where the popular SBC would be the usual choice? Perhaps something like WeeWX, or OpenEnergyMonitor. Or how about distributed mesh network nodes, after all there’s an x86 port of LibreMesh. It’s obvious that there’s plenty of potential to be found, so help [Mike] with his problematic bounty in the comments.

Proper Cassettes For Your FPGA Retrocomputer

You can tell the age of someone in our community with a simple question: what were the first removable data storage media you used? Punched cards for the venerable, cassettes for the middle-aged, floppies for the thirtysomethings, Flash cards for the twentysomethings, and maybe even “What’s a removable storage medium?” for the kids brought up on cloud services.  Even with refreshed interest in retrocomputing the cassette hasn’t made a comeback, but maybe that owes something to the hardware. Createing a cassette interface for an FPGA is a task that’s often overlooked, and that’s a project [zpekic] has tackled.

Cassette data recordings are frequency shift keyed, with the 0 and 1 of the binary information represented by different tones. An expected solution to detect these might be to use a Fourier transform, but instead he opts for a simpler solution of counting zero crossings and timing their interval. The resulting stream of data is fed into a UART from which the data itself can be reconstructed. All this is implemented on a Mercury FPGA board which contains a Xilinx Spartan 3A FPGA, but it’s a technique that could be used on other devices too.

So your FPGA retrocomputer deserves an authentic cassette interface, and now it can have one. We’d be especially impressed if all this 2020s wizardry could produce a more stable chuntey field, but we guess that might take a bit more work.

As a final aside, the project is dedicated to the memory of the pioneering Yugoslavian broadcaster [Zoran Modli], whose innovative 1980s radio show featured broadcasts of tape software for the computers of the time including our Hackaday colleague [Voja Antonić]’s Galaksija. Broadcasting software over the radio? That’s a cool hack.

The Logic Chip RISC-V Project Reboots

The RISC-V architecture is inexorably inching from its theoretical origins towards the mainstream, as what could once only be done on an exotic FPGA can now be seen in a few microcontrollers as well as some much more powerful processors. It’s exciting because it offers us the prospect of fully open-source hardware on which to run our open-source operating systems, but it’s more than that. RISC-V isn’t a particular processor core so much as a specification that can be implemented at any of a number of levels, and in its simplest form can even be made real using 74 logic chips. This was the aim of [Robert Baruch]’s LMARV-1 that caused a stir a year or two ago but then went on something of a hiatus. We’re pleased to note that he’s posted a video announcing a recommencement of the project, along with a significant redesign.

We’ve placed the video below the break, and it’s much more than a simple project announcement. Instead, it’s an in-depth explanation of the design decisions and the physical architecture of the processor. It amounts to a primer on processor design, and though it’s a long watch we’d say you won’t be disappointed if your interests lie in that direction.

We first covered the LMARV-1 back in early 2018, so we’re glad to see it back in progress and we look forward to seeing its continued progress.

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From Trash PPE To New PPE

As the coronavirus pandemic circles the world, a fact of daily life for millions of people has become the wearing of a face mask. Some people sport colorful fabric masks, but for many, this means the ubiquitous Chinese disposable mask. They have become the litter of our time, which as [blorgggg] notes is something that shouldn’t have to be the case. Their plastic can be recycled and made into other useful things, for example, ear savers similar to the ones many of us were 3D printing earlier in the year.

As you might imagine diving into a pile of used masks can be a little unhygienic, so the first step is to disinfect with alcohol. Then the various layers can be separated and the outer polypropylene ones collected and stacked between baking parchment to be melted on a skillet. The result is a polypropylene sheet that can be laser cut if it is thick enough, and from this are cut the ear savers. It’s not quite as neat a cut as the acrylic sheet we may be used to, but it’s adequate for the task.

While on the subject of masks, earlier in the year we presented a series in whose first part we dissected a selection.