Building A Coal Forge

We don’t get to see Blacksmith hacks around here too often. But even if they were rolling in on a weekly basis we think this one would be considered the special expanded edition with full-color centerfold. The sixty-five images in this coal forge build log are all commented and just begging to steal your attention for part of the afternoon.

The build mostly involves fabricating a system for injecting air into the forge and providing a mechanism for evacuating the waste ash. [BillDaCat] starts with a 3″ pipe as the ash dump, adding a latching door used to empty it when full. He then welds together a metal trough with a slotted bottom to hold the fiery fury, attaching the ash dump below. He uses a plasma cutter to add an opening in the upper portion of the ash dump for a blast gate.

If you’re excited about his build you should also check out the metal pour and the induction furnace.

[via Reddit]

Swapping Out Eee PC BGA Chip For 1.6 GHz Upgrade

Personally we find this Ball-Grid Array chip-swap rather horrifying. But if you want to beef up the processor on your 701 Eee PC this is what you’ll need to go through. Not only did [Red Fathom] upgrade to a 1.6 GHz chip, but he managed to get the computer to boot up with the new hardware in place.

BGAs are notoriously hard to solder. This hack pulls it off using just a hot air gun. [Red Fathom] heats the board from the underside until the solder melts and he can pluck off the old chip. He then uses a solder braid and iron to remove extra solder from the footprint. After a little cleanup with a cotton swab and some flux he plops in an Intel Pentium M LV 778. It doesn’t look like he added any solder after the cleaning process. Perhaps he’s relying on the small amount left on the tinned pads of the board?

After the break you can see the soldering process and a video of the new processor booting Xandros.

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NAS-based Transcoding Facilitates Security Cam Viewing On IPhone

[Zitt] has a security camera which will send him messages any time it detects motion. However annoying this might seem, we’re sure he has his reasons for needing this much immediate feedback. The real problem comes when he goes to view the feed on his iPhone. His solution is to turn the camera’s notifications off, and use his own script to transcode a clip and shoot off an email.

As you can see above, the end result is a concise email that includes the recently captured clip, as well as links to the live feed. He has been storing the clips on an LG N4B2 Network Storage Server (NAS) and since he’s got root access to the Linux system on the device it was an easy starting point for the new system. After he compiled FFmpeg from source (which handles the transcoding) he started work on the script which backs up the recordings and sends the email messages.

One thing he wants to add is a method to clear out the old backup videos. Having encountered a similar issue ourselves we decided to share our one-liner which solves the problem. Find it after the break.

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‘Vortex-drive’ For Underwater ROV Propulsion

This is [Lee von Kraus’] new experimental propulsion system for an underwater ROV. He developed the concept when considering how one might adapt the Bristlebot, which uses vibration to shimmy across a solid surface, for use under water.

As with its dry-land relative, this technique uses a tiny pager motor. The device is designed to vibrate when the motor spins, thanks to an off-center weight attached to the spindle. [Lee’s] first experiment was to shove the motor in a centrifuge tube and give it an underwater whirl. He could see waves emanating from the motor and travelling outward, but the thing didn’t go anywhere. What he needed were some toothbrush bristles. He started thinking about how those bristles actually work. They allow the device to move in one direction more easily than in another. The aquatic equivalent of this is an angled platform that has more drag in one direction. He grabbed a bendy straw, using the flexible portion to provide the needed surface.

Check out the demo video after the break. He hasn’t got it connected to a vessel, but there is definitely movement.

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Fuse Making Machine

This is a fuse making machine that operates nearly as well as a factory machine would. Have you figured out what exactly this is yet? It’s not an electrical fuse, it’s a Visco Fuse. Still not totally clear? Don’t worry, we had to look it up too. Visco Fuse is a high-quality safety fuse used in fireworks.

[Robert McMullen] built the machine as part of his degree in Mechanical Engineering at Olin College. But there’s a hobby twist behind its genesis. When he has free time he participates in Olin’s Fire Arts Club and we’re sure this stuff comes in handy. The fuse is made by encapsulating a stream of gunpowder in a tube of woven thread. Twenty spools of thread wrap their way around the nozzle of a fine funnel. Once the casing is in place the machine coats it in a waterproof lacquer.

The image above only shows the base of the machine. All the fun parts (and test burns including one underwater) can be seen in the video after the break. Continue reading “Fuse Making Machine”

Fortifying Veronica’s VGA Output

[Quinn Dunki] just moved to a new work space and had to pack up her homebrew computer project — called Veronica — in the process. She just unboxed it again and decided now was a good time to fortify the VGA display hardware. It wasn’t in the greatest of shape, since everything for the initial video tests had been built on a breadboard. The transition to protoboard ended up turning out just swell.

One of the thing’s that we like best about [Quinn’s] hacks is that she documents her failures (or perhaps we should just call them hiccups?) just as much as she does her successes. This is not a small thing. We understand, because our own screw-ups don’t usually get photographed due to our raging need to just make the frakking thing work.

Once she had moved all the components to the new board the circuit was amazingly organized. Since she’s doing high-speed switching with the VGA signals it was important to keep the lines as short and straight as possible, hence the SRAM stack seen above. But when it was first fired up she had a jumble of only-somewhat-organized color stripes. It turns out that she had forgotten to change the color register in the AVR code, the color lines were hooked up in the wrong order, and the switch mode supply was injecting noise into the system. But thanks to her documentation of these issues we’ll know what to do when we find ourselves in a similar situation.

Robot Cares For Grave Stones While Honoring The Dead

This robot was built to care for the graves and honor the dead in the Jewish tradition. It is called “Stoney” and was developed by [Zvika Markfeld] based on a concept by [Itamar Shimshony] who is working toward an MFA degree. The image above shows it in action as part of an installation; to our knowledge it has not been used for actual grave sites. But the concept is not a joke; it’s something that makes the observers think.

The base of the robot is an iRobot Roomba on top of which is built a platform for a robot arm. The arm has easy access to two palettes, one holds small stones, and the other flowers. There is also a small box which holds a rag. It navigates around the grave, placing stones, flowers, and using the rag and a water dispenser to symbolically clean the headstone. All of this is controlled by an Arduino Mega board which controls another Arduino running the arm, as well as the microcontroller in the Roomba.

The details of the ritual, as well as the components of the robot are well explained in the clip after the break.

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