An image of a pigeon on the left and a breakdown of six of the different kind of feathers on the bird. The bird's right wing is white with black dots and has an arrow pointing to it saying, "Developing wing with feather buds." The left wing is grey with one feather highlighted in pink with the text "Adult wing with feathers" at the end of an arrow pointing to it. The six feather types on the right side of the image are flight feathers, illustrated in pink with the text "enable flight, support aerodynamic loads, morph depending on flying style, building blocks for wing planaform." In green, we have tail feathers and the text "Maneuverability and controlability." In blue are the contour feathers, accompanied by the text, "streamline, camouflage, and sexual display. Found above filoplumes and semiplumes." A black floofy branched structure shows us the downy feathers next to the text "thermal insulation." Filoplumes and semiplumes look to be both thin and bushy feathers in black with the text "Sense underlying feathers, found above downy feathers." Finally, we have a black, stick-like bristle feather with the text "Protect face and eyes, sense surroundings."

Feathers Are Fantastic, But Flummoxing For Engineers

Birds are pretty amazing creatures, and one of the most amazing things about them and their non-avian predecessors are feathers. Engineers and scientists are finding inspiration from them in surprising ways.

The light weight and high strength of feathers has inspired those who look to soar the skies, dating back at least as far as Ancient Greece, but the multifunctional nature of these marvels has led to advancements in photonics, thermal regulation, and acoustics. The water repellency of feathers has also led to interesting new applications in both food safety and water desalination beyond the obvious water repellent clothing.

Sebastian Hendrickx-Rodriguez, the lead researcher on a new paper about the structure of bird feathers states, “Our first instinct as engineers is often to change the material chemistry,” but feathers are made in thousands of varieties to achieve different advantageous outcomes from a single material, keratin. Being biological in nature also means feathers have a degree of self repair that human-made materials can only dream of. For now, some researchers are building biohybrid devices with real bird feathers, but as we continue our march toward manufacturing at smaller and smaller scales, perhaps our robots will sprout wings of their own. Evolution has a several billion year head start, so we may need to be a little patient with researchers.

Some birds really don’t appreciate Big Brother any more than we do. If you’re looking for some feathery inspiration for your next flying machine, how about covert feathers. And we’d be remiss not to look back at the Take Flight With Feather Contest that focused on the Adafruit board with the same name.

A set of three linear actuators set atop a green with yellow grid cutting mat. The electric actuator on the top of the image is silver and has a squarish tube. It is slender compared to the other two. A black, hydraulic actuator sits in the middle and is the largest of the three. A silver pneumatic actuator at the bottom of the image is the middle sized unit.

Linear Actuators 101

Linear actuators are a great help when you’re moving something along a single axis, but with so many options, how do you decide? [Jeremy Fielding] walks us through some of the high level tradeoffs of using one type of actuator over another.

There are three main types of linear actuator available to the maker: hydraulic, pneumatic, and electric. Both the hydraulic and pneumatic types move a cylinder with an attached rod through a tube using pressure applied to either side of the cylinder. [Fielding] explains how the pushing force will be greater than the pulling force on these actuators since the rod reduces the available surface area on the cylinder when pulling the rod back into the actuator.

Electric actuators typically use an electric motor to drive a screw that moves the rod in and out. Unsurprisingly, the electric actuator is quieter and more precise than its fluid-driven counterparts. Pneumatic wins out when you want something fast and without a mess if a leak happens. Hydraulics can be driven to higher pressures and are typically best when power is the primary concern which is why we see them in construction equipment.

You can DIY your own linear actuators, we’ve seen tubular stepper motors, and even a linear actuator inspired by muscles.

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A hand holds a charcoal-colored rectangle with a black and white screen in taking up most of its face. A bulleted list of items are displayed: "Start work on new blog, Update eSticky FW, Start working on eSticky PCB, New enclosure for eSticky, Buy 18650 battery, Buy 3DP extruder anycubic, FW Update Sigma 18-35."

ESticky Is A Paperless Post-It

E-paper screens have opened up a wide variety of novel use cases that just wouldn’t work with the higher power draw of an LCD. [gokux] thought it would be perfect for a digital sticky note.

Using a Waveshare 2.9″ e-paper display hooked up to a Seeed Studio XIAO ESP32C3, a battery, and a switch all inside the 3D printed enclosure, the part count on this is about as simple as it gets. Once everything is soldered together and programmed, you get a nifty little display that can hold some of your thoughts without having to reopen an app to get to them.

Access is currently provided via a web page, and there are a few minor hiccups like text alignment and image upload support. This project is open source, so [gokux] has expressed interest in anyone wanting to help refine the concept. We think it might be nice to add a magnet on the back for an easier way to actually stick to things.

If you prefer a different way to use electricity for a sticky note, why not do it at 2,000 V? If that’s not your jam, how about a plotter that writes your label or message on masking tape?

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A photo of a large warehouse with many skylights and windows near the roof. In the middle of the image extending out into the distance are hundreds of grey refractory bricks stacked on top of a smaller set of brown bricks stacked on top of pallets. There appear to be rails on the floor of the warehouse and small dollies underneath the pallets.

Thermal Batteries For Lower Carbon Industrial Processes

Heating things up is one of the biggest sources of cost and emissions for many industrial processes we take for granted. Most of these factories are running around the clock so they don’t have to waste energy cooling off and heating things back up, so how can you match this 24/7 cycle to the intermittent energy provided by renewables? This MIT spin-off thinks one solution is thermal storage refractory bricks.

Electrified Thermal Solutions takes the relatively simple technology of refractory brick to the next level. For the uninitiated, refractory bricks are typically ceramics with a huge amount of porosity to give them a combination of high thermal tolerance and very good insulating properties. A number of materials processes use them to maximize the use of the available heat energy.

While the exact composition is likely proprietary, the founder’s Ph.D. thesis tells us the bricks are likely a doped chromia (chrome oxide) composition that creates heat in the brick when electrical energy is applied. Stacked bricks can conduct enough current for the whole stack to heat up without need for additional connections. Since these bricks are thermally insulating, they can time shift the energy from solar or wind energy and even out the load. This will reduce emissions and cost as well. If factories need to pipe additional grid power, it would happen at off-peak hours instead of relying on the fluctuating and increasing costs associated with fossil fuels.

If you want to implement thermal storage on a smaller scale, we’ve seen sand batteries and storing heat from wind with water or other fluids.

Antiviral PPE For The Next Pandemic

In what sounds like the plot from a sci-fi movie, scientists have isolated an incredibly rare immune mutation to create a universal antiviral treatment.

Only present in a few dozen people worldwide, ISG15 immunodeficiency causes people to be more susceptible to certain bacterial illnesses, but it also grants the people with this condition immunity to known viruses. Researchers think that the constant, mild inflammation these individuals experience is at the root of the immunoresponse.

Where things get really interesting is how the researchers have found a way to stimulate protein production of the most beneficial 10 proteins of the 60 created by the natural mutation using 10 mRNA sequences inside a lipid nanoparticle. Lead researcher [Dusan Bogunovic] says “we have yet to find a virus that can break through the therapy’s defenses.” Researchers hope the treatment can be administered to first responders as a sort of biological Personal protective equipment (PPE) against the next pandemic since it would likely work against unknown viruses before new targeted vaccines could be developed.

Hamsters and mice were given this treatment via nasal drip, but how about intranasal vaccines when it comes time for human trials? If you want a short history of viruses or to learn how smartwatches could help flatten the curve for the next pandemic, we’ve got you covered.

A fisheye lens picture over the Junma Solar Power station in the Mongolian desert. There is a large image of a horse made out of solar panels in the image. A sunset is visible in the upper right of the image, but most the picture is brown sand where there aren't dark blue solar panels.

China’s Great Solar Wall Is A Big Deal

Data centers and the electrification of devices that previously ran on fossil fuels is driving increased demand for electricity around the world. China is addressing this with a megaproject that is a new spin on their most famous piece of infrastructure.

At 250 miles long and 3 miles wide with a generating capacity of 100 GW, the Great Solar Wall will be able to provide enough energy to power Beijing, although the energy will more likely be used to power industrial operations also present in the Kubuqi Desert. NASA states, “The Kubuqi’s sunny weather, flat terrain, and proximity to industrial centers make it a desirable location for solar power generation.” As an added bonus, previous solar installations in China have shown that they can help combat further desertification by locking dunes in place and providing shade for plants to grow.

Engineers must be having fun with the project as they also designed the Guinness World Record holder for the largest image made of solar panels with the Junma Solar Power Station (it’s the horse in the image above). The Great Solar Wall is expected to be completed by 2030 with 5.4 GW already installed in 2024.

Want to try solar yourself on a slightly smaller scale? How about this solar thermal array inspired by the James Webb Telescope or building a solar-powered plane?

A black and white device sits on a beige table. A white rotary knob projects out near the base of it's rectangular shape nearest the camera. Near it is a black rectangular section of the enclosure with six white dots protruding through holes to form a braille display. A ribbon cable snakes out of the top of the enclosure and over the furthest edge of the device, presumably connecting to a camera on the other side of the device.

This Polaroid-esque OCR Machine Turns Text To Braille In The Wild

One of the practical upsides of improved computer vision systems and machine learning has been the ability of computers to translate text from one language or format to another. [Jchen] used this to develop Braille Vision which can turn inaccessible text into braille on the go.

Using a headless Raspberry Pi 4 or 5 running Tesseract OCR, the device has a microswitch shutter to take a picture of a poster or other object. The device processes any text it finds and gives the user an audible cue when it is finished. A rotary knob on the back of the device then moves the braille display pad through each character. When the end of the message is reached, it then cycles back to the beginning.

Development involved breadboarding an Arduino hooked up to some MOSFETs to drive the solenoids for the braille display until the system worked well enough to solder together with wires and perfboard. Everything is housed in a 3D printed shell that appears similar in size to an old Polaroid instant camera.

We’ve seen a vibrating braille output prototype for smartphones, how blind makers are using 3D printing, and are wondering what ever happened with “tixel” displays? If you’re new to braille, try 3D printing your own trainer out of TPU.

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