Plasma Channel Shows Off A Remarkably Stylish Fusor

October 27, 2022 by Tom Nardi 19 Comments

We’ve seen our fair share of Farnsworth–Hirsch fusors over the years — these high-voltage devices can get ions cooking to the point of achieving nuclear fusion even on a hobbyist’s budget, and even though they won’t solve the world’s energy problems, they certainly make for an impressive light show. While “simple” to build in the relative sense, the examples we’ve seen in the past have still been bulky contraptions supported by a cart full of complex gear befitting a nuclear reactor.

Which is why the fusor [Jay Bowles] recently completed is so impressive. As you can see in the latest Plasma Channel video which we’ve placed below the break, this desktop “star in a jar” not only features an incredibly low part count, but looks more like a movie prop than anything you’d expect to find in a physics lab. If you ever considered building a fusor of your own but were put off by the size and complexity of existing designs, you’ll definitely want to check this out.
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ERRF 22: Baby Belt Promises Infinite Z For Under $200

October 23, 2022 by Tom Nardi 20 Comments

Hackaday has been reporting on belt printers for around a decade now, since MakerBot released (and then quickly pulled) an automated build platform for their very first Cupcake printer. Turns out that not only has the concept been difficult to pull off from a technical perspective, but a murky patent situation made it tricky for anyone who wanted to bring their own versions to market. For a long time they seemed like the fusion reactors of desktop 3D printing — a technology that remains perennially just outside of our grasp.

But finally, things have changed. The software has matured, and there are now several commercial belt printers on the market. The trick now, as it once was for traditional desktop 3D printing, is to bring the costs down. Enter the Baby Belt, created by [Rob Mink]. This open-source belt printer relies on light-duty components and a largely 3D printed structure to get the price point down, though some will find its diminutive dimensions a bit too limiting…even if one of its axes is technically infinite.

If you’ve already got a printer and filament to burn, [Rob] is selling the part kit for just $130 USD. But even if you opt for the full ready-to-build kit, it will only set you back $180. Considering even the cheapest belt printers on the market now have a sticker price of more than $500, that’s an impressive accomplishment.

Of course, it’s hard to compare the Baby Belt with anything else on the market. For one thing, save for a few metal rods, its frame is made almost entirely from 3D-printed parts. Rather than the NEMA 17 stepper motors that are standard on even the cheapest of traditional desktop 3D printers, this little fellow is running on the dinky 28BYJ-48 steppers that you’d expect to find in a cheap toy. Then again, considering the printer only offers 85 x 86 mm in the X and Y axis, the structure and motors don’t exactly need to be top of the line.

What really sets this machine apart is the belt — while we’ve seen other makers go all out with their belt material, [Rob] has come up with an impressively low-tech solution. It’s a simple stack-up of construction paper, carpet tape, and fabric that you could probably put together with what you’ve got laying around the house right now.

Between that outer cloth layer and the printed frame, the Baby Belt offers a lot of room for customization, something which was on clear display at the 2022 East Coast RepRap Festival. The machines dotted several tables on the show floor, and you could tell their builders had a lot of fun making each one their own

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ERRF 22: Recreator 3D Turns Trash Into Filament

October 21, 2022 by Tom Nardi 31 Comments

In Back to the Future, Doc Brown returns to 1985 with a version of his DeLorean time machine that has been modified with technology from the future. After telling Marty they need to go on yet another adventure, Doc recharges the DeLorean’s flux capacitor and time circuits by tossing pieces of garbage into the slick Mr. Fusion unit mounted to the rear of the vehicle. The joke being that, in the future, you could simply head over to the local big box store and pick up a kitchen appliance that’s capable of converting waste matter into energy.

Unfortunately, we’re nowhere near powering our homes with banana peels and beer cans. But if the Recreator 3D is any indication, the technology required to turn plastic bottles rescued from the trash into viable PET filament for your 3D printer is all but upon us. While there are still some aspects of the process that could stand to be streamlined, such as fusing multiple runs of filament together into one continuous roll, the core concepts all seem to be in place.

The MK5Kit Mini is currently in development with LDO Motors.

Creator [Josh Taylor] made the trip out to the 2022 East Coast RepRap Festival to not only show off the Recreator 3D, a project he’s been working on now for over a year, but to get people excited about the idea of turning waste plastic into filament. It’s not necessarily a new concept, and in fact [Josh] says earlier efforts such as the PETBOT are what inspired him to create his own open source take on the “pultrusion” concept.

According to [Josh], actually printing with the recycled filament isn’t that different from using commercial PETG, though it’s recommended you lower your speeds. A nozzle temperature of around 260 °C seems to work best, with the bed at 70 °C. Interestingly, the filament produced by the process is actually hollow inside, so the most critical change to make is increasing your extrusion rate to about 130% of normal to compensate for the internal void.

The current revision of the Recreator 3D, known as the MK5Kit, can be assembled using several core components salvaged from a low-cost Ender 3 printer in addition to a number of parts that the user will need to print themselves. For those who’d rather not source the parts, [Josh] says he hopes to get formal kits put together sometime next year, thanks to a partnership with LDO Motors.

But ultimately, [Josh] says the most important thing to him is that the plastic is recycled instead of getting sent to a landfill or incinerator. So whether you build a Recreator 3D or come up with your own design, all are welcome to the PET Pultruders United Facebook group he’s created to discuss the finer points of turning plastic trash into treasure.

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New Venue Gives Philly Maker Faire A Fresh Start

October 21, 2022 by Tom Nardi 5 Comments

When we last checked in with the Philadelphia Maker Faire in 2019, one couldn’t help but be impressed with what the organizers had pulled off with just a fraction of the budget and resources it took to put on the defunct World Maker Faire in New York. We came away absolutely certain the event was on the verge of explosive growth, and that next year would be even bigger and better.

But of course, that didn’t happen. The COVID-19 pandemic meant that by the time the 2020 Faire should have kicked off, the logistics of holding a gathering much larger than a family dinner had become a serious hurdle. Philadelphia implemented strict rules on indoor and outdoor events to try and contain the spread of the virus, to the point that even when they were relaxed in 2021, it still didn’t make sense to try and put on a Faire under those conditions.

Thankfully things are largely back to normal-ish now, and as such the Philadelphia Maker Faire had something of a rebirth this year. Organizers decided to move the event to the Independence Seaport Museum, with vendor and exhibitor tables distributed throughout the museum’s three floors. This made the ticket price a great two-for-one value, especially if you had enough time left over to head out to the docks so you could explore the 130-year-old cruiser USS Olympia, and the USS Becuna, one of the last surviving WWII Balao-class submarines.

As you’d expect, the event was packed with fascinating projects and demonstrations, to the point that trying to list them all here would be impossible. But for those who couldn’t make the trip out to see what the 2022 Philadelphia Maker Faire had to offer, let’s take a look at a handful of the standout exhibits.

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ERRF 22: Building A Library Of Filament Colors

October 20, 2022 by Tom Nardi 10 Comments

If you’ve ever paged through the color samples at the hardware store trying to match a particular color, you know how hard it can be. Not only are there nearly limitless color variations, but each manufacturer has their own formulas and tints. Often times, the only way to get the exact color you need is to get it custom mixed.

Unfortunately, that’s not really an option when it comes to filament for your 3D printer. Will that roll of orange from Hatchbox actually match the orange from Overture? That’s where the Filament Librarian comes in. Created by [Joe Kaufeld], the project aims to catalog and photograph as many 3D printer filaments as possible so you can see exactly what you’re getting.

Now of course, if it was as easy as looking at pictures of filament swatches on your computer, you wouldn’t need this service to begin with. So what’s the trick? A custom automated camera rig, powered by the Raspberry Pi, is used to position, light, and photograph each filament sample in the library. So while [Joe] can’t promise your monitor is showing a perfect representation of each filament’s color, you can at least be sure they will all look correct in relation to each other. So for example, the site can help you figure out if the local Microcenter stocks anything that comes close to matching Prusament’s Galaxy Silver PLA.

[Joe] brought a collection of his samples along with his slick camera setup to the 2022 East Coast RepRap Festival so attendees could see first-hand how he adds a new filament to the database. With an easy-to-use touch-screen interface, it takes just seconds to get the camera ready for the next shot.

Now that he’s got the hardware and the procedure down, [Joe] is asking the community to help out by providing him with filament samples to process. It doesn’t take much: all he asks is you snip him off a couple meters of filament, write down what it is and who makes it on a pre-made form, and drop it in the mail. If you’re in the US, you can send it directly to his address in Indiana, and for those on the other side of the globe, he’s got a drop point in the Netherlands you can use.

We love a good passion project here at Hackaday, so here’s hoping that the Filament Librarian receives plenty of new filament samples from all over the planet to feed into that fancy camera setup of his.

Barilla’s Open Source Tool For Perfect Pasta

October 17, 2022 by Tom Nardi 79 Comments

Cooking pasta is perhaps one of the easiest things you can do in the kitchen, second only to watching a pot of water boil. But as pasta maker Barilla points out on their website, you can reduce your meal’s CO₂ emissions by up to 80% if you simply let the pasta sit in the hot water rather than actively boil it the whole time — a technique known as passive cooking.

The trick is getting the timing right, so in a fairly surprising move, Barilla has released the design for an open source device that will help you master this energy-saving technique. Granted it’s not a terribly complex piece of hardware, consisting of little more than an Arduino Nano 33 BLE, an NTC probe, and a handful of passive components wrapped up in a 3D-printed case. But the documentation is great, and we’ve got to give Barilla credit for going way outside of their comfort zone with this one.

Magnets in the 3D printed case let it stick to the lid of your pot, and when it detects the water is boiling, the gadget alerts your phone (at least for this version of the device, an Android or iOS application is required) that it’s time to put in the pasta. A few minutes later it will tell you when you can turn off the burner, after which it’s just a matter of waiting for the notification that your passively-cooked pasta is ready to get pulled out.

Like the prop making video Sony put out after the release of Ghostbusters: Afterlife, we recognize that on some level this is an advertisement for Barilla pasta. But if developing useful open source gadgets that can be built by the public is what a company wants to spend their advertising dollars on, you won’t catch us complaining. Hell, we might even spring for a box of Barilla next time we’re in the store.

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Teardown: Cooler Max Liquid Cooling System

October 17, 2022 by Tom Nardi 57 Comments

Every week, the Hackaday tip line is bombarded with offers from manufacturers who want to send us their latest and greatest device to review. The vast majority of these are ignored, simply because they don’t make sense for the sort of content we run here. For example, there’s a company out there that seems Hell-bent on sending us a folding electronic guitar for some reason.

At first, that’s what happened when CoolingStyle recently reached out to us about their Cooler Max. The email claimed it was the “World’s First AC Cooler System For Gaming Desktop”, which featured a “powerful compressor which can bring great cooling performance”, and was capable of automatically bringing your computer’s temperature down to as low as 10℃ (50°F). The single promotional shot in the email showed a rather chunky box hooked up to a gaming rig with a pair of flexible hoses, but no technical information was provided. We passed the email around the (virtual) water cooler a bit, and the consensus was that the fancy box probably contained little more than a pair of Peltier cooling modules and some RGB LEDs.

The story very nearly ended there, but there was something about the email that I couldn’t shake. If it was just using Peltier modules, then why was the box so large? What about that “powerful compressor” they mentioned? Could they be playing some cute word games, and were actually talking about a centrifugal fan? Maybe…

It bothered me enough that after a few days I got back to CoolingStyle and said we’d accept a unit to look at. I figured no matter what ended up being inside the box, it would make for an interesting story. Plus it would give me an excuse to put together another entry for my Teardowns column, a once regular feature which sadly has been neglected since I took on the title of Managing Editor.

There was only one problem…I’m no PC gamer. Once in a while I’ll boot up Kerbal Space Program, but even then, my rockets are getting rendered on integrated video. I don’t even know anyone with a gaming computer powerful enough to bolt an air conditioner to the side of the thing. But I’ve got plenty of experience pulling weird stuff apart to figure out how it works, so let’s start with that.

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