Author: Al Williams

4502 Articles

Mechanical Linkage CAD For Everyone

October 21, 2021 by 32 Comments

As much as some of us don’t like it, building things for real requires some mechanical component. Maybe it is something as simple as an enclosure or even feet for a PCB, but unless you only write software or play with simulators, you’ll eventually have to build something. It is a slippery slope between drilling holes for a front panel and attempting to build things that move. Sometimes that’s as simple as a hinge and a spring, or maybe it is a full-blown robot articulated arm.  That’s why [RectorSquid] built Linkage, a “program that lets you design and edit a two-dimensional mechanism and then simulate the movement of that mechanism” (that quote is from the documentation.

The program has had a few versions and is currently up past 3.15. To get an idea of the program’s capabilities, the first video below shows an older version simulating a ball lift. The second video shows the actual mechanism built from the design. The associated YouTube channel has more recent videos, too, showing a variety of simulations.

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Raspberry Pi Tablet Gets Radio Surgical Enhancement

October 20, 2021 by 27 Comments

We always get excited when we buy a new tablet. But after a few months, it usually winds up at the bottom of a pile of papers on the credenza, a victim of not being as powerful as our desktop computers and not being as convenient as our phones. However, if you don’t mind a thick tablet, you can get the RasPad enclosure to fit around your own Raspberry Pi so it can be used as a tablet. Honestly, we weren’t that impressed until we saw [RTL-SDR] add an SDR dongle inside the case, making it a very portable Raspberry Pi SDR platform.

The box is a little interesting by itself, although be warned it costs over $200. For that price you get an LCD and driver board, a battery system, speakers, and an SD extension slot with some control buttons for volume and brightness. There’s a video of the whole setup (in German) below.

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Bright Lightbulb Saves Old Radios

October 20, 2021 by 45 Comments

If you work on old equipment, you know that there’s always that tense moment when you first plug it in and turn it on. No matter how careful you have been, there’s some chance your garage sale find is going to go up in smoke. [BasinStreetDesign] built a little box that can help. On one side is a variac and the device you want to test goes into the other side.

In the middle? A lightbulb, a few switches, and a meter to monitor the current. The magic happens because the lightbulb will stay relatively cool and only light dimly if the device under test is drawing an appropriate amount of current. You match the bulb wattage with the approximate watts you expect the load to draw. If the device’s power is shorted to ground, though, the bulb will light brightly and this causes the lightbulb’s resistance to increase, thus helping to protect the device.

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Tech In Plain Sight: Glucose Meters

October 20, 2021 by 27 Comments

If you or someone you know is diabetic, it is a good bet that a glucose meter is a regular fixture in your life. They are cheap and plentiful, but they are actually reasonably high tech — well, at least parts of them are.

The meters themselves don’t seem like much, but that’s misleading. A battery, a few parts, a display, and enough of a controller to do things like remember readings appears to cover it all. You wouldn’t be surprised, of course, that you can get the whole affair “on a chip.” But it turns out, the real magic is in the test strip and getting a good reading from a strip requires more metrology than you would think. A common meter requires a precise current measurement down to 10nA. The reading has to be adjusted for temperature, too. The device is surprisingly complex for something that looks like a near-disposable piece of consumer gear.

Of course, there are announcements all the time about new technology that won’t require a needle stick. So far, none of those have really caught on for one reason or another, but that, of course, could change. GlucoWatch G2, for example, was a watch that could read blood glucose, but — apparently — was unable to cope with perspiration.

Even the meters that continuously monitor still work in more or less the same way as the cheap meters. As Hackaday’s Dan Maloney detailed a few years back, continuous glucose monitors leave a tiny sensor under your skin and measure fluid in your body, not necessarily blood. But the way the sensor works is usually the same.

For the purposes of this article, I’m only going to talk about the traditional meter: you insert a test strip, prick your finger, and let the test strip soak up a little bit of blood.

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Sign Detects RF To Show You Are On The Air

October 19, 2021 by 2 Comments

Like a lot of hams, [Stuart] wanted an “on the air” sign. These signs often connect to a PTT switch or maybe an output from the transmitter that also does things like switches antennas or switches in an amplifier. [Stuart’s] version, though, simply senses the radio frequency emissions from the transmitter and lights up that way. You can see two videos about the sign, below.

Honestly, we are a little worried that he might have too much RF at his operating position. Presumably, the device is pretty sensitive, especially if there’s any actual antenna on the sign. A comparator and a pot let you set the sensitivity so it doesn’t light up when your garage door opens.

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A Microwave Frequency Doubler

October 18, 2021 by 14 Comments

It is an age-old problem. You have a 2.5 GHz source and you want it at 5 GHz. You need a frequency doubler. [All Electronics Channel] has an interesting video that talks not only about the theory of such a device but shows a practical one made with copper strips on a blank PCB substrate.

A fun thing about microwaves is that even little strips of copper are circuit elements since the wavelength at 2.5 GHz is only 12cm. That means a quarter-wave stub is only 3 cm — just over an inch.

The construction technique used is simple and, as he points out, experimenting with a real circuit will give you much more feel for how these circuits work than just reading and working out the math.

The multiplier drives an amplifier into nonlinearity which, of course, generates harmonics. Then a bandpass filter selects the second harmonic. If you haven’t dealt with stub circuits before, you might want to read up on how a piece of copper connected at one end can act like an inductor, a capacitor, or even a tuned circuit.

If you want more detail on the copper tape technique, we can help. If you don’t want to double frequency, maybe you would prefer to try voltage.

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The HP3458A: King Of Multimeters For Three Decades

October 18, 2021 by 16 Comments

[Marco] looks at a lot of meters. However, he considers the HP3458A the best even though they were introduced more than 30 years earlier in 1989. Someone donated one to [Marco] but it presented some error messages on startup and exhibited erratic behavior, so he had some repairs to do.

The error codes hinted there were issues with the multislope analog to digital converter and that’s what sets the meter apart, according to [Marco]. The meter has 8.5 digits, so a normal conversion stage won’t cut it.

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