Simple Chemistry To Metallize And Etch Silicon Chips

December 3, 2023 by Dan Maloney 5 Comments

We’ve been eagerly following [ProjectsInFlight]’s stepwise journey toward DIY semiconductors, including all the ups and downs, false leads, and tedious optimizations needed to make it possible for the average hacker to make chips with readily available tools and materials.

Next up is metallization, and spoiler alert: it wasn’t easy. In a real fab, metal layers are added to chips using some form of deposition or sputtering method, each of which needs some expensive vacuum equipment. [ProjectsInFlight] wanted a more approachable way to lay down thin films of metal, so he turned to an old friend: the silver mirror reaction. You may have seen this demonstrated in high school chemistry; a preparation of Tollen’s reagent, a mix of sodium hydroxide, ammonia, and silver nitrate, is mixed with glucose in a glass vessel. The glucose reduces the reagent, leaving the metallic silver to precipitate on the inside of the glass, which creates a beautiful silvered effect.

Despite some issues, the silvering method worked well enough on chips to proceed on, albeit carefully, since the layer is easily scratched off. [ProjectsInFlight]’s next step was to find an etchant for silver, a tall order for a noble metal. He explored piranha solutions, which are acids spiked with peroxide, and eventually settled on plain old white vinegar with a dash of 12% peroxide. Despite that success, the silver layer was having trouble sticking to the chip, much preferring to stay with the photoresist when the protective film was removed.

The solution was to replace the photoresist’s protective film with Teflon thread-sealing tape. That allowed the whole process from plating to etching to work, resulting in conductive traces with pretty fine resolution. Sure they’re a bit delicate, but that’s something to address another day. He’s come a long way from his DIY tube furnace used to put down oxide layers, and suffering through the search for oxide etchants and exploring photolithography methods. It’s been a fun ride so far, and we’re eager to see what’s next.

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Tech In Plain Sight: Glucose Meters

October 20, 2021 by Al Williams 27 Comments

If you or someone you know is diabetic, it is a good bet that a glucose meter is a regular fixture in your life. They are cheap and plentiful, but they are actually reasonably high tech — well, at least parts of them are.

The meters themselves don’t seem like much, but that’s misleading. A battery, a few parts, a display, and enough of a controller to do things like remember readings appears to cover it all. You wouldn’t be surprised, of course, that you can get the whole affair “on a chip.” But it turns out, the real magic is in the test strip and getting a good reading from a strip requires more metrology than you would think. A common meter requires a precise current measurement down to 10nA. The reading has to be adjusted for temperature, too. The device is surprisingly complex for something that looks like a near-disposable piece of consumer gear.

Of course, there are announcements all the time about new technology that won’t require a needle stick. So far, none of those have really caught on for one reason or another, but that, of course, could change. GlucoWatch G2, for example, was a watch that could read blood glucose, but — apparently — was unable to cope with perspiration.

Even the meters that continuously monitor still work in more or less the same way as the cheap meters. As Hackaday’s Dan Maloney detailed a few years back, continuous glucose monitors leave a tiny sensor under your skin and measure fluid in your body, not necessarily blood. But the way the sensor works is usually the same.

For the purposes of this article, I’m only going to talk about the traditional meter: you insert a test strip, prick your finger, and let the test strip soak up a little bit of blood.

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How To Monitor Blood Pressure Without Raising It

February 27, 2021 by Kristina Panos 16 Comments

Does anyone actually enjoy the sensation of being squeezed by a blood pressure cuff? Well, as Mom used to say, it takes all kinds. For those who find the feeling nearly faint-inducing, take heart: researchers at UC San Diego have created a non-invasive medical wearable with a suite of sensors that can measure blood pressure and monitor multiple biochemicals at the same time.

The device is a small, flexible patch that adheres to the skin. So how does it manage to measure blood pressure without causing discomfort? The blood pressure sensor consists of eight customized piezoelectric transducers that bounce ultrasonic waves off the near and far walls of the artery. Then the sensor calculates the time of flight of the resulting echoes to gauge arterial dilation and contraction, which amounts to a blood pressure reading.

This patch also has a chemical sensor that uses a drug called pilocarpine to induce the skin to sweat, and then measures the levels of lactate, caffeine, and alcohol found within. To monitor glucose levels, a mild current stimulates the release of interstitial fluid — the stuff surrounding our cells that’s rife with glucose, salt, fatty acids, and a few minerals. This is how continuous glucose monitoring for diabetes patients works today. You can check out the team’s research paper for more details on the patch and its sensors.

In the future, the engineers are hoping to add even more sensors and develop a wireless version that doesn’t require external power. Either way, it looks much more comfortable and convenient than current methods.

RFID Doing More Than ID

December 30, 2018 by Brian McEvoy 25 Comments

RFID is a workhorse in industrial, commercial, and consumer markets. Passive tags, like work badges and key fobs, need a base station but not the tags. Sensors are a big market and putting sensors in places that are hard to reach, hostile, or mobile is a costly proposition. That price could drop, and the sensors could be more approachable with help from MIT’s Auto-ID Lab who are experimenting with sensor feedback to RFID devices.

Let’s pretend you want to measure the temperature inside a vat of pressurized acid. You’d rather not drill a hole in it to insert a thermometer, but a temperature sensor sealed in Pyrex that wirelessly transmits the data and never runs out of power is a permanent and cheap solution. The researchers have their sights set on glucose sensing and that news come shortly after Alphabet gave up their RFID quest to measure glucose through contact lenses. Shown the top of this article is a prototype for a Battery Assisted Passive (BAP) RFID sensor that uses commodity glucose testing strips, sending data when the electrochemical reaction occurs. It uses six of these cells in parallel to achieve a high enough peak current to trigger the transmission. But the paper (10.1109/RFID.2018.8376201 behind paywall) mentions a few strategies to improve upon this. However, it does prove the concept that the current spike from the test strips determines the time the tag is active and that can be correlated to the blood glucose detected.

How many of our own projects would instantly upgrade with the addition of a few sensors that were previously unobtainable on a hacker budget? Would beer be brewed more effectively with more monitoring? How many wearables would be feasible with battery-free attachments? The sky is the figurative limit.

Thank you, [QES] for the tip [via TechXplore]

Eyes On The Prize Of Glucose Monitoring

December 6, 2018 by Brian McEvoy 18 Comments

People with diabetes have to monitor their blood regularly, and this should not be a shock to anyone, but unless you are in the trenches you may not have an appreciation for exactly what that entails and how awful it can be. To give a quick idea, some diabetics risk entering a coma or shock because drawing blood is painful or impractical at the moment. The holy grail of current research is to create a continuous monitor which doesn’t break the skin and can be used at home. Unaided monitoring is also needed to control automatic insulin pumps.

Alphabet, the parent company of Google, gave up where Noviosense, a Netherlands company owned by [Dr. Christopher Wilson], may gain some footing. Instead of contact lenses which can alter the flow of fluids across the eye, Noviosense places their sensor below the lower eyelid. Fluids here flow regardless of emotion or pain, so the readings correspond to the current glucose level. Traditionally, glucose levels are taken through blood or interstitial fluid, aka tissue fluid. Blood readings are the most accurate but the interstitial fluid is solid enough to gauge the need for insulin injection, and the initial trial under the eyelid showed readings on par with the interstitial measurements.

Hackers are not taking diabetes lying down, some are developing their own insulin and others are building an electronic pancreas.

Via IEEE Spectrum.

Hackaday Prize Entry: Reverse Engineering Blood Glucose Monitors

July 10, 2016 by Gerrit Coetzee 26 Comments

Blood glucose monitors are pretty ubiquitous today. For most people with diabetes, these cheap and reliable sensors are their primary means of managing their blood sugar. But what is the enterprising diabetic hacker to do if he wakes up and realizes, with horror, that a primary aspect of his daily routine doesn’t involve an Arduino?

Rather than succumb to an Arduino-less reality, he can hopefully use the shield [M. Bindhammer] is working on to take his glucose measurement into his own hands.

[Bindhammer]’s initial work is based around the popular one-touch brand of strips. These are the cheapest, use very little blood, and the included needle is not as bad as it could be. His first challenge was just getting the connector for the strips. Naturally he could cannibalize a monitor from the pharmacy, but for someone making a shield that needs a supply line, this isn’t the best option. Surprisingly, the connectors used aren’t patented, so the companies are instead just more rigorous about who they sell them to. After a bit of work, he managed to find a source.

The next challenge is reverse engineering the actual algorithm used by the commercial sensor. It’s challenging. A simple mixture of water and glucose, for example, made the sensor throw an error. He’ll get it eventually, though, making this a great entry for the Hackaday Prize.

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Smart Sweatbands

February 21, 2016 by Al Williams 32 Comments

If you’ve ever known anyone who has to monitor their blood glucose level, you know it is annoying to have to prick your finger with a lancet to draw blood for each measurement. A new sweatband that incorporates flexible electronics can measure glucose–as well as sodium, potassium, and lactate–from your sweat, without a painful pin prick.

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