There’s A LEGO Suspension Dyno Now

June 16, 2022 by Zoe Skyforest 1 Comment

When it comes to the development and testing of performance suspension, it’s helpful to have a test apparatus that lets you recreate certain conditions reliably. This LEGO suspension dyno does just that, and it’s clearly a big help for those doing R&D on minifig motorcycle suspension.

The build relies on four motors to overcome the resistance of turning a chunky conveyor belt, which acts as a rolling road. As the belt is built out of Technic beams, various LEGO blocks can be added to the conveyor to act as bumps or perturbations for testing suspension.

The video demonstrates the use of the dynamometer, showing how a simple LEGO motorbike design deals with bumps of various sizes. It’s easy to swap out forks and springs and change the geometry to tune the suspension, and the changes can be easily seen when running it through the same test conditions.

While we don’t imagine there are too many people working in this particular field, the lessons being taught here are valuable. This setup allows one to quickly visualize how changing vehicle parameters affects handling. It’s hard to imagine a better teaching tool for vehicle dynamics than something like this that lets you see directly what’s really going on!

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The Weird World Of Liquid Cooling For Datacenters

June 14, 2022 by Zoe Skyforest 42 Comments

When it comes to high-performance desktop PCs, particularly in the world of gaming, water cooling is popular and effective. However, in the world of datacenters, servers rely on traditional air cooling more often than not, in combination with huge AC systems that keep server rooms at the appropriate temperature.

However, datacenters can use water cooling, too! It just doesn’t always look quite how you’d expect.

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Here’s What It Takes To Fill A Piano With Water

June 10, 2022 by Zoe Skyforest 25 Comments

Filling a piano with water probably sounds frivolous and asinine to many. However, it also sparks a certain curiosity as to what it would be like. Thankfully, [Mattias] put in the hours of work to find out so we don’t have to!

A first attempt with an upright piano failed quickly. After just four minutes submerged in water, the wooden hammers would seize up as they swelled with moisture.

A grand piano was sourced for a second attempt. The strings were first detensioned to make things easier to work with, and the internal frame pried out from the surrounding piano body. To stop the water pouring out past the keys and strings, a simple solution was implemented: tilting the piano up so the water remained in the body below. A judicious application of various sealing agents was then used to seal the frame. Amazingly, the best information on sealing a piano came from enthusiasts building aquariums out of plywood boxes. Go figure.

The water has a muting effect on the piano’s sound as you might expect. The sound is particularly compelling when heard via underwater mics placed in the water-filled cavity. It almost sounds like a plucked instrument, and gives everything a strangely maritime feel. The sound waves can be seen on the surface of the water, too.

The experiment came to a tragic end when the piano was overfilled, dumping water over the keys and hammers. This caused every key to jam, killing the piano for good.

It’s a fun build, and a very silly one, if you can stand to watch a piano treated in this way. [Mattias] has form in the area of oddball instrument hacks, too, as we’ve previously featured his helium guitar. Video after the break.

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Simple Snap Action Mechanism Is 100% 3D Printed

June 10, 2022 by Zoe Skyforest 7 Comments

Plastics are wonderous materials, much loved for their ability to elastically deform and spring back to their original shape. They’re a category of materials perfect for creating things like living hinges and similar mechanisms, and this 3D printed snap action device shows that off admirably.

The device consists of an outer housing, into which two printed springs are inserted. These leaf springs are curved and protrude towards the center of the housing. A slide is then inserted into the housing with a cam in its middle. The cam allows the slide to push past the springs when actuated, while also holding it in place at rest.

As demonstrated the mechanism reliably snaps back and forth between its two positions in a satisfying manner. It’s shown with one side of the housing removed so we get a good idea of how it works. It’s 100% 3D printed, as well. Anyone looking to replicate the design should note the importance of printing orientation, particularly in the case of the spring pieces, which won’t work if layered up in the wrong way.

Overall, it’s a neat design that could prove useful for those eager to build printed switches or other mechanical devices. It’s also simply a great way to learn about 3D printed springs and working with deformable plastic structures. Video after the break.

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Making A Projector Screen Out Of Flex Seal Works Okay, Kinda

June 10, 2022 by Zoe Skyforest 6 Comments

Watching movies on the big screen is fun, but getting out to the cinema or drive-in can be a hassle. It’s possible to get the same experience at home with a little creativity, as shown in this DIY projector screen build by [The Hook Up].

The build started with a giant motorized roller screen designed for a patio. It was scored on the cheap as it was salvaged after removal from its original home. Having seen a screen door turned into a boat with the help of Flex Seal, [The Hook Up] was confident that the flyscreen could be sealed up and used for projection.

Right away, the going got tough. Light applications weren’t really filling in the holes in the flyscreen, while thick applications had major issues with runs. Eventually, the screen was painted with 3 gallons of white Flex Seal and hung up to test.

The runs caused issues, as the lumpy screen texture was distracting when viewing movies. Additionally, the glossy finish was creating unsightly reflections. After some trial and error, the issues were solved by sanding the Flex Seal surface flat and using matte clear spray paint to dull the shine.

The result was a grand projection screen that rolls down at the touch of a button, the likes of which we’ve seen before, though at significant cost. [The Hook Up] readily admitted that the several hundred dollars invested might have been better spent on buying a pre-made screen. Nonetheless, it’s a cool project, and we respect the creator for putting in the work! Video after the break.
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3D-Printed Lobe Pump Shifts Water Well

June 10, 2022 by Zoe Skyforest 11 Comments

Lobe pumps are perhaps most popularly known for their use in Rootes-type superchargers, but they can pump water, too. [Let’s Print] demonstrates this ably with a 3D-printed design that can pump with the best of them.

The design uses two figure-eight shaped counter-rotating rotors, or lobes. As the rotors turn, they trap fluid between the rotor and the housing, forcing it towards the outlet. It’s a positive-displacement design, meaning it traps a fixed volume of fluid in each rotation, moving it from inlet to outlet.

The design requires proper timing of the two rotating lobes in order to ensure they maintain the closed volume and don’t impact each other. This is achieved with a pair of timing gears on the back of the pump. The housing, lobes, and gears are all 3D-printed, making this a build that anyone can replicate at home with their own printer.

ABS was used for the rotors for its better handling of friction without melting as easily. However, resin-printed lobes were also employed for their higher tolerances, too, with both designs working acceptably in practice.

The pump still needs more improvement; the hope is to reduce the leaks out of the rear of the pump. [Let’s Print] also intends to add a motor to the pump itself rather than using a power drill to run the device. It’s great to see these 3D-printed pump builds continuing in earnest. Video after the break.

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Revolving Doors Aren’t Just Annoying, They’re Energy Saving Too

June 9, 2022 by Zoe Skyforest 43 Comments

While most of us have been content with swing and sliding doors for the vast majority of our needs around the home, the revolving door remains popular in a wide variety of contexts.

It’s a confounding contraption that always feels ready to snatch and ensnare the unwary user. However, these doors do have certain benefits that have allowed them to retain popularity in many public buildings around the world. Let’s dive in to why below.

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