Author: Zoe Skyforest

3791 Articles

3D Printed Butterfly Valve Helps Automate Fume Extraction

February 9, 2021 by 18 Comments

It’s not something we always think about, but there’s plenty of hazardous fumes in the average workshop that can be deleterious to human health. Whether its soldering, lasercutting, or 3D printing, all of these processes release nasty chemicals into the air that are best filtered for health reasons. To help build out a working filtration system, [Fab] needed some valves, so set about printing some of his own.

[Fab] went with a simple butterfly valve design, similar to the throttle valve in most gasoline-powered cars. The butterfly vane rotates to vary the flow, turned by a small SG90 servo. A Wemos D1 Mini is used to run a pair of the valves, which are paired with a Y-adapter to connect both a soldering station and 3D printer to the fume extraction system. As a nice touch, a WiFi-enabled outlet is hooked up to the soldering iron which notifies the D1 Mini when it’s switched on, flipping the valve open to automatically start fume extraction.

It’s a tidy system that will enable [Fab] to breath easy in the workshop for years to come. Files are available for those wishing to print a set of butterfly valves for themselves. We’ve seen some other smart fume extractors before, too. Video after the break.

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Interfacing A Z80 CPU With The Raspberry Pi

February 9, 2021 by 25 Comments

The Z80 was a big deal in the 1970s and 1980s, and while its no longer a dominant architecture today, its legacy lives on. [James Andrew Fitzjohn] is a fan of the Z, and decided to interface the real silicon with the Raspberry Pi, by and large for the fun of it!

The Z80’s address and data lines, as well as the clock, are hooked up to the Raspberry Pi through several MCP23017 GPIO expanders. The Pi’s GPIO lines aren’t known for their speed, of course, and using expanders through I2C isn’t exactly quick either. However, speed isn’t necessary, as the clock only goes as fast as the Raspberry Pi desires, since it’s controlling the clock along with everything else. There’s also an LCD for viewing the Z80s status, along with some era-appropriate blinkenlights.

This setup allows the Pi to run code directly on the Z80 itself, while managing the CPU’s RAM in its own memory, all through a Python script. It’s a fun hack that lets you run retro code on retro silicon without using an emulator. Techniques like these are useful for finding undocumented or edge case performance of a processor. If this hack isn’t enough Zilog for your liking, consider throwing one in your pocket as well!

Cyberattack On Florida City’s Water Supply

February 9, 2021 by 62 Comments

The city of Oldsmar, Florida was the source of disturbing news this week, among reports that someone gained unauthorized access to a water treatment facility. In an era where more systems than ever are connected to the Internet, the story is a sobering one for the vast majority of people reliant on grid utilties.

The hacker was first noticed to have gained remote access to a computer system at the plant at 8 a.m. on February 5. An operator at a workstation controlling chemical dosing at the plant observed a remote connection, though did not initially raise the alarm as such access is common practice at the facility for troubleshooting purposes. However, at 1:30 pm, the hacker connected again, this time commanding the dosing system to raise levels of sodium hydroxide in the water from 100 to 11,000 ppm – dangerous levels that would make the city’s water unsafe to drink. The increased level command was immediately overridden by the operator, who then raised the alarm.

The city notes that other safeguards such as pH monitors at the plant would have triggered in the event the original intrusion went undetected. However, the event raises renewed questions about the level of security around critical utility systems connected to the internet. In the last decade, cyberattacks on physical infrastructure have become a reality, not a vague future threat.

Nothing’s known yet about the perpetrator, or how secure the system was (or wasn’t?) before the event. It’s been long known that a lot of infrastructure is simply connected to the internet, as Dan Tentler has been showing us since at least 2012. (Video, ranting.)  Indeed, it’s amazing that we’ve seen so few malicious attacks.

Building A Cheap Kubernetes Cluster From Old Laptops

February 8, 2021 by 28 Comments

Cluster computing is a popular choice for heavy duty computing applications. At the base level, there are hobby clusters often built with Raspberry Pis, while the industrial level involves data centers crammed with servers running at full tilt. [greg] wanted something cheap, but with x86 support – so set about building a rig his own way.

The ingenious part of [greg]’s build comes in the source computers. He identified that replacement laptop motherboards were a great source of computing power on the cheap, with a board packing an i7 CPU with 16GB of RAM available from eBay for around £100, and with i5 models being even cheaper. With four laptop motherboards on hand, he set about stacking them in a case, powering them, and hooking them up with the bare minimum required to get them working. With everything wrapped up in an old server case with some 3D printed parts to hold it all together, he was able to get a 4-node Kubernetes cluster up and running for an absolute bargain price.

We haven’t seen spare laptop motherboards used in such a way before, but we could definitely see this becoming more of a thing going forward. The possibilities of a crate full of deprecated motherboards are enticing for those building clusters on the cheap. Of course, more nodes is more better, so check out this 120 Pi cluster to satiate your thirst for raw FLOPs.

A Modern Homage To The TIL311 Display

February 8, 2021 by 40 Comments

Back in the 1970s, there were a huge variety of esoteric LED displays on the market. One of those was the DIP-packaged TIL311 from Texas Instruments, capable of displaying hexadecimal, from 0-9 and A-F. While these aren’t readily available anymore, the deep red plastic packages had some beauty to them, so [Alex] set about making a modern recreation.

The build consists of a small PCB fitted with 20 LEDs, and a STM8S microcontroller to run the show. This can be used to emulate the original decoder logic on the TIL311, or programmed with other firmware in order to test the display or enable other display functions. Where the project really shines however is in the visual presentation. [Alex] has been experimenting with potting the hardware in translucent red resin to properly emulate the look of the original parts, which goes a long way to getting that cool 70s aesthetic. Attention to detail is top notch, with [Alex] going so far as to carefully select pins that most closely match the square-cut design on the original TIL311 part.

It’s a fun build that could be useful for a project when you can’t get working new old stock. We’ve seen similar efforts for Nixie tubes in the past. Video after the break.

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Ice40 Runs DOOM

February 7, 2021 by 22 Comments

Spec sheets are an important tool in determining the performance of a given part or system, but they’re not the be all and end all when it comes to engineering. However, specs alone don’t prove whether a given system can complete a given task. Sometimes, you need to actually do the work to prove it instead – as [Sylvain] has done, running DOOM on the iCE40 FPGA.

DOOM’s minimum specifications demand a 386 with 4MB RAM minimum, but it’s commonly agreed that a 486 DX2 running at 66MHz with 8MB of RAM is required to play the game smoothly. With an iCEBreaker v1.0b running a RISC V softcore at 25MHz, it may seem like a difficult task, but the RISC V core has the benefit that many instructions run in a single clock cycle that take many on the 486. While the iCEBreaker doesn’t have much RAM onboard, it’s a simple job to piggyback an 8MB SPI device on top of the existing flash storage. Control of the game is via keystrokes sent to the iCEBreaker over serial, while video is handled over a PMOD video interface with an HDMI connector.

[Sylvain] does a great job of explaining all the minute details of the work that was required to get things working, and has provided files on Github for those keen to replicate the feat or expand upon the code. Music is notably absent but MIDI output could likely be achieved without much hassle. “Does it run DOOM?” is still a question asked of many platforms, even the new Nintendo Game & Watch. Video after the break.

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Cap-Gun Lighter Built From Scratch

February 6, 2021 by 22 Comments

For most of us, a lighter is a cheap $2 plastic tool that serves a purpose, and little more. Some of us may go so far as to have a nice Zippo, or perhaps a windproof lighter for better outdoor performance. But if you’re a machinist, you could consider whipping yourself up something special, like this build by [W&M Levsha].

There’s plenty to love here for those who love making chips. The body is crafted out of brass and copper, soldered together by blowtorch. The lighter works by an unusual mechanism. The fluid tank is stuffed with cotton wool and filled with lighter fluid, which feeds a wick, which by itself, is fairly ordinary. However, ignition is via a spring-loaded aluminium hammer, which fires off a paper cap, igniting the wick. The flame can then be extinguished by blowing it out.

It’s a lighter that’s sure to be a conversation piece, though we wonder how welcome it’s cracking report will be at a quiet, reserved cigar bar. The mechanism may have more consumables than a typical lighter, but that’s the price paid to be truly unique. There are other creative designs out there too, like this lighter which uses a platinum catalyst for ignition. Video after the break.

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