Motors Make The Best Knobs With SimpleFOC

October 9, 2025 by Tyler August 17 Comments

The worst thing about a volume knob is that, having connected it to a computer, it might be wrong: if you’ve manually altered the volume settings somewhere else, the knob’s reading won’t be correct. [I Got Distracted] has a quick tutorial on YouTube showing how to use a BLDC, a hall effect sensor, Pi Pico and the SimpleFOC library to make a knob with active haptic feedback and positioning.

We covered the SimpleFOC library a few years ago, but in case you missed it, it’s, well, a simple library for FOC on all of our favorite microcontrollers, from Arduino to ESP to Pico. FOC stands for field-oriented control, which is a particular way of providing smooth, precise control to BLDCs. (That’s a BrushLess DC motor, if the slightly-odd acronym is new to you.) [I Got Distracted] explains exactly how that works, and shows us just how simple the SimpleFOC project is to use in this video. Why, they even produce their own motor controllers, for a fully-integrated experience. (You aren’t restricted to that hardware, but it certainly does make things easy.)

The haptic feedback and self-dialing knob make for an easy introductory project, but seeing how quick it hacks together, you can doubtless think of other possibilities. The SimpleFOC controller used in this video is limited to relatively small motors, but if you want to drive hundreds of kilowatts through open source hardware, we’ve covered that, too.

Arguably, using a motor as a knob isn’t within the design spec, and so could almost qualify for our ongoing Component Abuse Challenge, had [I Got Distracted] thought to enter.

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Dialing It In: A 3D-Printed Knob With Touchscreen Flair

September 5, 2025 by Matt Varian 35 Comments

Knobs are ubiquitous in technology user interfaces, but touchscreens are increasingly replacing them for interface controls. The latest project from [upir] combines a rotating knob with a touchscreen for a stunning result. The knob-over-display design features a touchscreen where you can place and remove a spinning knob, creating an interface reminiscent of Microsoft’s Surface Dial but at a fraction of the cost.

The core functionality of this device relies on the MT6701 magnetic encoder, which precisely tracks the orientation of the surrounding magnetic field. This encoder is held in place with a 3D-printed jig behind the small touchscreen, hiding the encoder without blocking the magnetic field generated by the magnet above the display. Most circular magnets are axially magnetized, meaning their larger face is one pole. However, diametrically magnetized magnets, where opposite sides of the smaller face are the poles, are used here.

To avoid scratching the screen and ensure smooth turning, [upir] designed a knob that holds the diametrically magnetized magnet slightly above the screen, with a ball bearing connecting the outside of the knob to the center resting on the screen. All the design files needed to recreate this are available on [upir]’s GitHub page; be sure to check them out. Also, browse through our back catalog for other knob-related projects.

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Hackaday Podcast Episode 327: A Ploopy Knob, Rube-Goldberg Book Scanner, Hard Drives And Power Grids Oscillating Out Of Control

July 4, 2025 by Dan Maloney 7 Comments

It’s Independence Day here in the USA, but if you’re not a fan of fireworks and hot dogs, Elliot and Dan’s rundown of the best hacks of the week is certainly something to celebrate. Rest easy, because nothing exploded, not even the pneumatic standing desk that [Matthias] tore into, nor the electroplated 3D prints that [H3NDRIK] took a blowtorch to. We both really loved the Ploopiest knob you’ve ever seen, which would be even Ploopier in anodized aluminum, as well as an automatic book scanner that takes its job very seriously. We looked into the mysteries of the Smith chart, another couple of fantastic student projects out of Cornell, the pros and cons of service loops, and what happened when the lights went out in Spain last Spring. And what does Janet Jackson have against laptops anyway?

Download this entirely innocent-looking MP3.

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Open-Source Knob Packed With Precision

June 28, 2025 by Matt Varian 63 Comments

The world of custom mechanical keyboards is vibrant, with new designs emerging weekly. However, keyboards are just one way we interact with computers. Ploopy, an open-source hardware company, focuses on innovative user interface devices. Recently, [Colin] from Ploopy introduced their latest creation: the Ploopy Knob, a compact and thoughtfully designed control device.

At first glance, the Ploopy Knob’s low-profile design may seem unassuming. Housed in a 3D-printed enclosure roughly the size of a large wristwatch, it contains a custom PCB powered by a USB-C connection. At its core, an RP2040 chip runs QMK firmware, enabling users to easily customize the knob’s functions.

The knob’s smooth rotation is achieved through a 6705ZZ bearing, which connects the top and bottom halves and spans nearly the device’s full width to eliminate wobble. Unlike traditional designs, the Ploopy Knob uses no mechanical encoder or potentiometer shaft. Instead, an AS5600 magnetic encoder detects movement with remarkable precision. This 12-bit rotary encoder can sense rotations as fine as 0.088 degrees, offering 4096 distinct positions for highly accurate control.

True to Ploopy’s philosophy, the Knob is fully open-source. On its GitHub Page, you’ll find everything from 3D-printed case files to RP2040 firmware, along with detailed guides for assembly and programming. This transparency empowers users to modify and build their own versions. Thanks to [Colin] for sharing this innovative device—we’re excited to see more open-source hardware from Ploopy. For those curious about other unique human-machine interfaces, check out our coverage of similar projects. Ploopy also has designs for trackballs (jump up a level on GitHub and you’ll see they have many interesting designs).

Look! It’s A Knob! It’s A Jack! It’s Euroknob!

April 28, 2025 by Dan Maloney 25 Comments

Are your Eurorack modules too crowded? Sick of your patch cables making it hard to twiddle your knobs? Then you might be very interested in the new Euroknob, the knob that sports a hidden patch cable jack.

Honestly, when we first saw the Euroknob demo board, we thought [Mitxela] had gone a little off the rails. It looks like nothing more than a PCB-mount potentiometer or perhaps an encoder with a knob attached. Twist the knob and a row of LEDs on the board light up in sequence. Nice, but not exactly what we’re used to seeing from him. But then he popped the knob off the board, revealing that what we thought was the pot body is actually a 3.5-mm audio jack, and that the knob was attached to a mating plug that acts as an axle.

The kicker is that underneath the audio jack is an AS5600 magnetic encoder, and hidden in a slot milled in the tip of the audio jack is a tiny magnet. Pop the knob into the jack, give it a twist, and you’ve got manual control of your module. Take the knob out, plug in a patch cable, and you can let a control voltage from another module do the job. Genius!

To make it all work mechanically, [Mitxela] had to sandwich a spacer board on top of the main PCB. The spacer has a large cutout to make room for the sensor chip so the magnet can rotate without hitting anything. He also added a CH32V003 to run the encoder and drive the LEDs to provide feedback for the knob-jack. The video below has a brief demo.

This is just a proof of concept, to be sure, but it’s still pretty slick. Almost as slick as [Mitxela]’s recent fluid-motion simulation pendant, or his dual-wielding soldering irons.

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Android Head Unit Gets Volume Knob Upgrade

January 17, 2025 by Lewin Day 21 Comments

Touch screen head units are pretty much the norm these days. Many compromise with annoying on-screen volume controls or tiny buttons. If you find yourself with such a unit, you might like to hack in a real volume knob. [Daniel Ross] shows us how to do just that.

The build uses an ATMega328 as the heart of the operation, though [Daniel] notes an Arduino Uno or Mini would have done just fine. It’s set up with a 74HC14 hex Schmitt trigger, and a CD4066 quad bilateral switch on a custom PCB. As for the volume knob itself, it’s not a real analog pot, instead it’s using a rotary encoder with a center push button. The way it works is that the Arduino reads the encoder, and figures out whether you’re trying to turn the volume up or down based on the direction you’re turning it. It then sends commands to the CD4066 to switch resistors in and out of circuit with lines going to the stereo to emulate the action of volume buttons on the steering wheel.

[Daniel’s] guide explains how everything works in greater detail, and how you can calibrate your head unit to accept these signals while preserving the function of your actual steering wheel volume buttons. Then you just have to find a neat way to integrate the knob into your existing dashboard.

We don’t see as many car stereo hacks in this era when infotainment systems rule all, but we’ve seen some great stuff from older vehicles over the years. Video after the break.

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Turn A Mouse Into An Analogue Tuning Knob

September 27, 2024 by Jenny List 4 Comments

The software defined radio has opened up unimaginable uses of the radio spectrum for radio enthusiasts, but it’s fair to say that there’s one useful feature of an old-fashioned radio they lack when used via a computer. We’re talking of course about the tuning knob, because it represents possibly the most intuitive way to move across the bands. Never fear though, because [mircemk] has a solution. He’s converted a mouse into a tuning dial.

The scroll wheel on a mouse is nothing more than a rotary encoder, and can easily be used as a sort of tuning knob. Replacing it with a better encoder gives it a much better feel, so that’s what he’s done. An enclosure has the guts of a mouse, with the front-mounted encoder wired into where the scroll wheel would have been. The result, for a relatively small amount of work, is a tuning knob, and a peripheral we’re guessing could also have a lot of uses beyond software defined radio.

It’s not the first knob we’ve seen, for that you might want to start with the wonderfully named Tiny Knob, but it’s quite possibly one of the simplest to build. We like it.