Hacklet 30 – Robot Arm Projects

Robot arms – they do everything from moving silicon wafers to welding cars. Many a hacker has dreamt of having their own robot arm to serve them beer help them build projects. This week’s Hacklet features some of the best robot arm projects on Hackaday.io!

robotarm1We start with [4ndreas] who is building this incredible 3D Printable Robot Arm. Inspired by large industrial robots, [4ndreas] has given us an entirely 3D printable design. [4ndreas’] 3D design experience really shows here. This arm looks like it just finished work at a local assembly line! The arm is BIG too – printing the parts took him about a week, and used around 1.2kg of ABS filament! [4ndreas] has recently split the project off into two halves: his blue arm is driven by stepper motors, while the orange arm is a DC motor affair. Both of the arms can use his awesome gripper design. Check out the project page for videos of the arm in action!

6dofarmNext up is [Dan Royer] and his 6DOF Robot Arm. [Dan’s] didn’t want to spend upwards of $10,000 on an industrial arm, so he built his own from wood, plastic, and easily obtainable parts. As the name implies, the arm has 6 degrees of freedom. The electronics consist of beefy NEMA 17 stepper motors and a RUMBA controller, which was originally designed for 3D printers. Dan even created some novel encoder mounts. Each joint has an encoder, which will allow the robot to run as a closed loop system. [Dan] originally entered this arm in The Hackaday Prize 2014. While it didn’t get him to space, we’re betting it will be able to get him a soda!

MeArm

No robot arm Hacklet would be complete without featuring [ben.phenoptix] and the awesome MeArm. MeArm is a pocket-sized robot arm which uses tiny 9 gram servos for locomotion. It’s built from laser cut acrylic and standard hardware. We loved the MeArm so much that we featured it as one of the challenges in our Embedded Hardware Workshop in Munich. More recently, [Ben] and MeArm have had a great run on Kickstarter. Let’s hope those arms are good at stuffing, addressing, and mailing out packages!

 

owiFinally we have [Kenji Larsen] with Reactron material transporter. The material transporter is just a small part of [Kenji’s] larger Reactron project. It started with an OWI-535 robot arm. The OWI is really a toy – a plastic kit which builds an open loop DC motor driven arm. [Kenji] has put some serious time into modifying his particular arm. He experimented with molding his own potentiometers for each joint before settling on a printed circuit board based design. Once the new system was in place, he found that his resistors were good for about 10,000 cycles. Not bad for a modified toy!

There are quite a few robot arm projects we weren’t able to cover in this edition of The Hacklet – you can check them all out on our brand new Robot Arm Projects List!

That’s it for this Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Wood Shines In This SCARA Robotic Arm Project

[igarrido] has shared a project that’s been in the works for a long time now; a wooden desktop robotic arm, named Virk I. The wood is Australian Blackwood and looks gorgeous. [igarrido] is clear that it is a side project, but has decided to try producing a small run of eight units to try to gauge interest in the design. He has been busy cutting the parts and assembling in his spare time.

Besides the beautifully finished wood, some of the interesting elements include hollow rotary joints, which mean less cable clutter and a much tidier assembly. 3D printer drivers are a common go-to for CNC designs, and the Virk I is no different. The prototype is driven by a RAMPS 1.4 board, but [igarrido] explains that while this does the job for moving the joints, it’s not ideal. To be truly useful, a driver would need to have SCARA kinematic support, which he says that to his knowledge is something no open source 3D printer driver offers. Without such a driver, the software has no concept of how the joints physically relate to one another, which is needed to make unified and coherent movements. As a result, users must control motors and joints individually, instead of being able to direct the arm as a whole to move to specific coordinates. Still, Virk I might be what’s needed to get that development going. A video of some test movements is embedded below, showing how everything works so far.

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Project Giant Robot Arm

[Antoniopenamaria] is working on a giant robot arm. The beauty is, he’s posting a step-by-step guide (translated) of his entire journey from start to finish.

Why does he want to build a giant robot arm? Well, the idea originally came to him a few years ago when he was soldering something together and thought, “Man, I could really use another hand!”. So he got out a Meccano set, and built a mini robot arm. Nothing fancy, but it worked. From there, he decided to program it, and was able to teach it to move things from point A to point B… as he continued to expand on his little project, the vision grew, and now he’s working on project D.I.M.E.R. — a giant robot arm.

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Meet Cucumber, The Robot Dog

Robots can look like all sorts of things, but they’re often more fun if you make them look like some kind of charming animal. That’s precisely what [Ananya], [Laurence] and [Shao] did when they built Cucumber the Robot Dog for their final project in the ECE 4760 class.

Cucumber is controllable over WiFi, which was simple enough to implement by virtue of the fact that it’s based around the Raspberry Pi Pico W. With its custom 3D-printed dog-like body, it’s able to move around on its four wheels driven by DC gear motors, and it can flex its limbs thanks to servos in its various joints. It’s able to follow someone with some autonomy thanks to its ultrasonic sensors, while it can also be driven around manually if so desired. To give it more animal qualities, it can also be posed, or commanded to bark, howl, or growl, with commands issued remotely via a web interface.

The level of sophistication is largely on the level of the robot dogs that were so popular in the early 2000s. One suspects it could be pretty decent at playing soccer, too, with the right hands behind the controls. Video after the break.

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ManiPylator focusing its laser pointer at a page.

Simulation And Motion Planning For 6DOF Robotic Arm

[Leo Goldstien] recently got in touch to let us know about a fascinating update he posted on the Hackaday.io page for ManiPylator — his 3D printed Six degrees of freedom, or 6DOF robotic arm.

This latest installment gives us a glimpse at what’s involved for command and control of such a device, as what goes into simulation and testing. Much of the requisite mathematics is introduced, along with a long list of links to further reading. The whole solution is based entirely on free and open source (FOSS) software, in fact a giant stack of such software including planning and simulation software on top of glue like MQTT message queues.

The practical exercise for this installment was to have the arm trace out the shape of a heart, given as a mathematical equation expressed in Python code, and it fared quite well. Measurements were taken! Science was done!

We last brought you word about this project in October of 2024. Since then, the project name has changed from “ManiPilator” to “ManiPylator”. Originally the name was a reference to the Raspberry Pi, but now the focus is on the Python programming language. But all the bot’s best friends just call him “Manny”.

If you want to get started with your own 6DOF robotic arm, [Leo] has traced out a path for you to follow. We’d love to hear about what you come up with!

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Tiny, Hackable Telepresence Robot For Under $100? Meet Goby

[Charmed Labs] are responsible for bringing numerous open-source hardware products to fruition over the years, and their latest device is an adorably small robotic camera platform called Goby, currently crowdfunding for its initial release. Goby has a few really clever design features and delivers a capable (and hackable) platform for under 100 USD.

Goby embraces its small size, delivering what its creators dub “tinypresence” — or the feeling of being there, but on a very small scale. Cardboard courses, LEGO arenas, or even tabletop gaming scenery hits different when experienced from a first-person perspective. Goby is entirely reprogrammable with nothing more than a USB cable and the Arduino IDE, while costing less than most Arduino starter kits.

Recharging happens by driving over the charger, then pivoting down so the connectors (the little blunt vampire fangs under and to each side of the camera) come into contact with the charger.

One of the physical features we really like is the tail-like articulated caster at the rear. Flexing this pivots Goby up or down (and can even flip Goby completely over), allowing one to pan and tilt the view without needing to mount the camera on a gimbal. It also comes into play for recharging; Goby simply moves over the disc-shaped charger and pivots down to make contact.

At Goby‘s heart is an ESP32-S3 and OmniVision OV2640 camera sensor streaming a live video feed (and driving controls) with WebRTC. Fitting the WebRTC stack onto an ESP32 wasn’t easy, but opens up possibilities beyond just media streaming.

Goby is set up to make launching an encrypted connection as easy as sharing a URL or scanning a QR code. The link is negotiated between bot and client with the initial help of an external server, and once a peer-to-peer connection is established, the server’s job is done and it is out of the picture. [Charmed Labs]’s code for this functionality — named BitBang — is in beta and destined for an open release as well. While BitBang is being used here to make it effortless to access Goby remotely, it’s more broadly intended to make web access for any ESP32-based device easier to implement.

As far as tiny remote camera platforms go, it might not be as small as rebuilding a Hot Wheels car into a micro RC platform, but it’s definitely more accessible and probably cheaper, to boot. Check it out at the Kickstarter (see the first link in this post) and watch it in action in the video, embedded just below the page break.

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Printed Robotic Arm Pumps Up With Brushless Motors

[JesseDarr] recently wrote in to tell us about their dynamic Arm for Robitc Mischief (dARM), a mostly 3D printed six degrees of freedom (6DOF) robotic arm that’s designed to be stronger and more capable than what we’ve seen so far from the DIY community.

The secret? Rather than using servos, dARM uses brushless DC (BLDC) motors paired with ODrive S1 controllers. He credits [James Bruton] and [Skyentific] (two names which regular Hackaday readers are likely familiar with) for introducing him to not only the ODrive controllers, but the robotics applications for BLDCs in the first place.

dARM uses eight ODrive controllers on a CAN bus, which ultimately connect up to a Raspberry Pi 4B with a RS485 CAN Hat. The controllers are connected to each other in a daisy chain using basic twisted pair wire, which simplifies the construction and maintenance of the modular arm.

As for the motors themselves, the arm uses three different types depending on where they are located, with three Eaglepower 8308 units for primary actuators, a pair of GB36-2 motors in the forearm, and finally a GM5208-24 for the gripper. Together, [JesseDarr] says the motors and gearboxes are strong enough to lift a 5 pound (2.2 kilogram) payload when extended in a horizontal position.

The project’s documentation includes assembly instructions for the printed parts, a complete Bill of Materials, and guidance on how to get the software environment setup on the Raspberry Pi. It’s not exactly a step-by-step manual, but it looks like there’s more than enough information here for anyone who’s serious about building a dARM for themselves.

If you’d like to start off by putting together something a bit easier, we’ve seen considerably less intimidating robotic arms that you might be interested in.

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