Woodstove Assistant Keeps The Heat On Safely

Those who have never lived in a cold climate might romanticize winters around a fire, keeping warm under blankets while snow gently falls outside. While it certainly can be a cozy experience, using a woodstove comes with a number of pitfalls, and when operated improperly can even cause house-destroying chimney fires. Modern stoves operated properly with properly dried wood make this possibility extremely remote, but it’s still worth keeping an eye on. Reddit user [nas886] built a system called Oru which takes a lot of the guesswork out using one of these pieces of heating equipment.

The real danger of a woodstove isn’t necessarily running the fire too hot, although that can be a problem, but running it too cold. Without full combustion of the wood, flammable creosote builds up on the inside of the chimney which eventually can combust. This system uses a probe placed in the stovepipe to monitor the temperature of the exhaust gasses. If it’s too low an ESP32 notifies [nas886] remotely with with a status LED inside a seperate custom-built walnut enclosure so that more wood can quickly be added or airflow increased to bring up the temperature, and in the case that the fire gets too hot the LED changes to a different color and the air can be closed off a bit.

Woodstoves themselves have quite a bit of variability in the size wood they can burn, the amount they can hold at once, their efficiency, and their thermal mass, so this could find utility for anyone from those with tiny stoves that have to be fed constantly to those trying to get all-night burns in massive units, all without having to constantly sit by the fire and monitor it. [nas886] found initial success selling a few of these custom units and plans to put it into further production as well, but the general idea is not too difficult to replicate for most of us here either.

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Laser Your Way To Smoother FDM 3D Prints

Now, not everyone minds the characteristic layer lines you get with Filament Deposition Modeling (FDM) 3D prints, but sometimes you need a smooth surface. If so we might go for filling primer, Bondo, or maybe break out the ABS and vapor smooth. Well, [I changed a thing] has an alternate suggestion: lasers. Laser melting can smooth the walls on a print, or the top surfaces as he shows in two different videos, both embedded below. The results look roughly similar to vapor smoothing, without the chemical exposure small risk of explosion.

Of course, you need a laser to do this, and [I changed a thing] has two diode lasers mounted to the X-axis of his printer. Of the two, the top surfaces were a lot easier to get right than the wall smoothing, which makes sense. Top surfaces are right there for the laser to get at, after all, while with his laser setup [I changed a thing] needs to get at the walls obliquely. [I changed a thing] tries melting layer-by-layer as well as a few methods to get at the walls of a finished print; which works best seems to depend on the size of and geometry of the object, so it looks like this technique is as much art as science right now.

This effort is closely related to the previous work [I changed a thing] did on improving layer adhesion with laser melting.  It’s also not the first time we’ve seen laser-driven print smoothing, but that project used non-planar movements to do a post-print laser pass.

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Fat Tire Brakes Get Wireless Upgrade

At first glance, wireless brakes seem like a recipe for disaster. For something as critical as braking, many bicyclists might prefer a physical connection to their method of safely controlling speed. But there are a number of surprising benefits of electronic or wireless braking systems. For one, they can enable systems like anti-lock braking systems and for another they can eliminate cabling or hydraulics on a bicycle. For these reasons, and just for the thrill of it, [Berm Peak] built a set of wireless brakes for his fat tire bicycle to test out the possibilities.

The system uses a set of ESP32 microcontrollers to handle inputs from the braking lever and outputs to the front and rear brakes, as well as a central control unit and display. The brakes themselves are controlled by actuators from car door locks, which when combined with the springs from the stock calipers work to apply a wide range of braking force to the wheels. These did take a bit of prototyping to get working right, by changing to higher quality calipers, increasing the angle of the actuator, and adding longer levers, but eventually a working braking system started to appear.

But replacing a hydraulic system with an electronic one isn’t where something like this shines. [Berm Peak] was able to add in a number of features impossible in traditional braking systems. Not only does this have an ABS system and the possibility to remotely slow down his children’s bikes when they’re riding, but there’s also a braking equalizer that allows the rider to control how much braking there is at certain positions of the brake lever, and another setting called “derp” which doesn’t engage the brakes at all until a certain threshold has passed. This might end up being the next big trend in mountain biking, unlike airless tires.

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Compact PCB Vise Uses Up That Leftover Filament

Needing less than 70 grams of filament, [Chefkoch]’s 3D printed PCB vise solder station might be a good way to use up some filament spool leftovers and get yourself a handy tool in return.

What we like about this design is that it is multi-functional, and cleverly uses the solder spool as a counterweight to add stability that might otherwise be lacking in such a compact design.

The assembly can be reconfigured so that the jaws are either horizontal or vertical; the solder spool is held conveniently either way. The whole thing is 3D printed, so there’s no other hardware or fasteners involved. It’s probably best suited to small boards, but it’s also compact, entirely 3D printed, and doesn’t need much filament.

Still have some filament left over and want a nifty solder feeder to go with it? Check out the solder scroll, a pen-like DIY tool that makes handheld solder feeding a little less of a hassle.

Wikipedia On A Cheap Yellow Display

The Cheap Yellow Display (CYD) is a board carrying a slightly older ESP32 variant, a display with a resistive touchscreen, an SD card, and not much else. It’s often used for straightforward microcontroller applications that need a user interface, but that’s not the limit of its possibilities. [Alun Morris] has a CYD on which you can brows an entire offline Wikipedia.

The trick is to take the offline Wikipedia builds from the Kiwix project, and process them further into a custom format suited for a browser firmware on the ESP32. A modern SD card can hold so much data that a full Wikipedia is well within its abilities even with images included.

We like this idea, because it takes the knowledge away from the center of the network to its edge. We expect to see it gaining a following among enthusiasts for offline living, because all that knowledge without a network can only be useful. If you recognize [Alun]’s work, it might be because of his ESP32 web browser.

Motorized Planer Height Adjustment Dials In

Having access to a planer opens up a lot of options for woodworking. It enables a craftsman to work with much rougher lumber and the finished results generally have tighter tolerances. But as [DendroLabsDev] found out, the height adjustment wheel on a planer needs a lot of turns to go from its lowest to highest position, and this gets tiresome when greasing parts during maintenance. So what started as a quick hack to quickly perform this single maintenance task eventually resulted in this programmable height adjustment that’s in use on the planer full-time now.

The motor attached to the height adjustment for the planer is a stepper motor, capable of around 1000 steps per inch. Since revolutions on this tool with the stock wheel adjust only a small amount per revolution, this can in theory enable very small tolerances to be dialed in consistently. Not only that, but [DendroLabsDev] has programmed it with a few different modes, the first of which allows a board to be planed to a certain thickness by making several passes, mimicking the workflow of a human-controlled machine. Then a device to zero the position was added, and then the ability to save the height adjustments to make replication across different boards was added, and then a mode to step through set amounts per pass.

What [DendroLabsDev] has essentially made is a high-dollar planer control that is actually available in the most expensive planers, but adapted for a DeWalt planer easily available and semi-affordable at many local hardware stores. It is also theoretically adaptable for any planer with an adjustment wheel, and [DendroLabsDev] has some plans to improve the control system and package it with a PCB and enclosure that would allow it to be a more accessible product for other woodworkers. Adding electronics to woodworking tools other than routers is a popular pastime, take this CNC-controlled scroll saw for example.

Same As It Ever Was

Whether you like it or not, the use of LLMs to write code is kind of a big deal at the moment. We’ve been asking ourselves what, if anything, this means for us here at Hackaday. Should we try to figure out what percentage of a project was done by an actual human and how much was done by a machine? Does it really matter? What is our AI policy anyway?

Clearly, Hackaday is pro-human. We’re in it for the hackers as much as for the hacks. Our community is, like Soylent Green, made of people. It’s your inspirations and innovations that keep us reading and writing every day. And we produce 100% of our content the old-fashioned way, with projects selected through the taste and judgement of our writers, and their own words telling the story.

What about the hacks? We’ve seen a lot of projects recently that were coded with the help of an LLM. Does that diminish the work? In the end, what rings truest to us is what has always been Hackaday’s editorial guiding star: Is there something special in the hack that makes it worth talking about? Then we write about it. Was it written using vim or emacs? Did the author consult friends or a chatbot while working on the project? That’s not really relevant.

But in the past few years, the BS-generation machines have found our hobby, and we’re finding a lot more projects that don’t have any spark to them. We’re seeing circuits that make no sense, and claims that defy physics. Of course, we always have. The LLM-nonsense project is today’s version of the perpetual motion machines of old. Just like we never trust a hardware project that is all renders, seeing only AI-generated images is a huge red flag. It’s our job to separate out the wheat from the chaff for you all, but it’s something that you must be doing everyday as well.

We’ve seen amazing hacks over Hackaday’s 22-year history. Hackaday is older than YouTube and older than Stack Overflow. We’ve seen technology come and go. We’ve seen C-beams glitter in the dark near the Tannhäuser gate. (OK, maybe not.) And in the end, our AI policy is our same-old policy: we write up hacks that inspire us in the hope that they inspire you.

So if you’re using Claude to help you with the UI bits, or if you’re hand-writing it all in assembly, or wiring up the logic in diodes, we just want to see your cool hacks. And we hope that our collective signal will be so loud that we drown out the noise, at least in our own little corner of the hacker universe.