Designing A Printable Cyclone Dust Separator For 99.95% Efficiency

May 24, 2026 by Maya Posch 2 Comments

Filtering sawdust out of an airflow is easy until you try to do it with cyclone separation, but the obvious appeal here is of course not spending a fortune on filters. Over the years we have thus seen a lot of DIY takes on this concept alongside commercial offerings. Recently [Ruud] of the [Capturing Dust] YouTube channel gave it a fresh shake with a claimed 99.95% filtering efficiency that outperforms a commercial solution.

As a starting point the commercial and very succinctly named Oneida Air Super Dust Deputy Cyclone Separator was used, which retails for about $179 and claims a 99.9% filtrating rate of fine dust and debris. Based on its design a 3D model was created and printed with an FDM printer.

Initially only about a 98% rate was measured, but after some investigation this appeared to be due to the incoming and exciting airflows interfering. One tweak later to add some separation between the flows and a lot of testing of different configurations a final design was settled on that would seem to be rather quite efficient compared to the commercial option.

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Putting Version 7.1 Of The Direct Granules FDM Extruder Through Its Paces

May 23, 2026 by Maya Posch 2 Comments

Whether you’re using granules or filament, FDM printing relies heavily on a consistent flowrate of the extruder. This is also the challenge with [HomoFaciens]’s direct granule extruder. Version 7.1 here refines some parameters before being put through a number of printing tests to see how close it comes to something you’d want to use for production.

There’s also an accompanying blog post, on which the project files can be found for those who are playing along at home.

A big part of this V7.1 change was to simplify the design for manufacturing, removing the brass insert of V7.0, instead requiring some manual labor using a drill bit and a hand reamer to get the inside of the extruder tube just right.

The section with the heating element was also extended, though this didn’t have as much of an effect as expected. During testing the overall results were actually pretty good, with the extruder able to keep up with bridging tests while the feared air bubbles from air intruding into the tube remained absent.

On the Prusa Mk4 FDM printer, there are some definite limitations on testing features like input shaping resulting in wavy patterns in some rest prints, but for upcoming tests a different FDM printer will be used which should more clearly show the potential of this extruder design.

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PCB Map Display Keeps An Eye On Family

May 23, 2026 by Zoe Skyforest 3 Comments

PCBs are traditionally designed with traces laid out to support a circuit full of electronic components. However, they’ve become increasingly popular as a way to produce functional visual artworks. This PCB map from [Jonathan] is a great example.

The PCB was designed as a map of the California East Bay area. The roads are laid out as the top-side copper layer, while the land and roads are used for the top solder mask layer, with the flipped land and roads area making up the solder mask on the bottom side. The map data itself was cribbed from Snazzy Maps. Behind the PCB, [Jonathan] mounted a 64 x 32 RGB LED array, which can be seen glowing through from behind the material. The LEDs are controlled by an ESP32, which grabs location data from [Jonathan’s] family member’s mobile devices over MQTT, and uses it to light their positions on the map. Files are on Github for the curious.

If you’ve got a family that is open to location tracking, and the money to pay for a custom PCB, you could probably recreate this project yourself. We’ve seen some other great PCB maps before, too, like this amazing metro tracker. Video after the break.
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Touchable POV Display Blooms In Mid Air

May 23, 2026 by Zoe Skyforest 4 Comments

Typically, when we think of touch screens, we think of LCDs or OLEDs with a resistive or capacitive sensing layer laid over the top. However, a team from the University of Chicago has developed an entirely different type of touch-sensitive display that uses persistence-of-vision techniques.

The project is called BloomBeacon. It consists of a pair of spinning arms to create a stable round display in mid-air. One arm is covered in LEDs, while the other is covered with capacitive pads for touch sensing purposes. The trick behind this device is evident in the name—the device uses soft, flexible arms which are hinged and “bloom” upwards as the device spins up to speed. This makes it safe to physically interact with the spinning blades while they’re in motion to create a touch-interactive display. The device can thus display user interface elements like buttons that the viewer can interact with by reaching out and touching them directly.

Normally we’d advise not sticking your fingers in a rotating piece of machinery, but in this case, BloomBeacon was designed specifically to make this safe. Even sticking your fingers or hand right through the spinning arms won’t cause injury.

We’ve featured some other cool POV projects over the years, like this neat volumetric display. Video after the break.

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Passive Bug Zapper Tracks Its Kill Count

May 23, 2026 by Julian Scheffers 23 Comments

If it’s summer in a warm, humid climate, bugs can be the bane of your existence. A natural solution is to place a passive bug zapper to catch bugs at night. But what if that isn’t fancy enough? [Nicolas Boichat] spices it up with a passive bug zapper that tracks its kill count.

But how exactly do you detect a bug zap? With an antenna, of course! When a bug gets caught, it arcs, creating an electromagnetic pulse. A small loop antenna on the backside of the zapper receives the signal.
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Building An Analog Meter Watch

May 23, 2026 by Zoe Skyforest 9 Comments

Most conventional analog watches have two or three hands, covering hours, minutes, and seconds (where present). [Sahko] has built a different kind of analog watch that creatively displays the time with just one.

The build is based around a simple analog coil meter, which, at its heart, just sweeps its needle across a scale based on the voltage input to the device. A Raspberry Pi Pico is employed to drive the meter through a digital-to-analog converter. Pressing the buttons on the outside of the device tells the watch to display hours, minutes/seconds, or the current month or day of the week. With a single needle, only one parameter can be displayed at a time, but that’s just a compromise you accept for having a cool unique analog dial watch.

Another cool touch in the design is that the dial backer isn’t just a printed piece of paper—it’s a custom PCB, which has a much nicer, hardier finish. The case of the watch is also CNC milled out of aluminum and bead blasted for a quality surface finish, adding a nice industrial touch to the build.

This is a great example of a custom watch with quality fit and finish. The attention to detail really pays off in terms of feel. We’ve seen other watch projects use similar construction techniques before, too.

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Amazing Stories

May 23, 2026 by Elliot Williams 2 Comments

The 2026 installment of Hackaday Europe was last weekend, and I’m still basking in the warm glow of hanging out with such an inspiring group of hackers. It’s hard to emphasize how important it is, maybe especially for those of us on the inside of Hackaday, to get to nerd out together like that. While we do our best to present your stories on our pages, there is just no substitute for getting to talk about projects, hacks, and dreams in real life.

While we can’t bring you all of the side-conversations that took place, we did manage to get the talks recorded, and we’ll be writing them up shortly. We have some bad news on that front, though: due to a technical limitation with the setup that the university had in place, we only got the audio and slide feeds, and not the camera that should have been filming the presenters. Still, we have a record of most everything that went down on the main stage, so stay tuned.

We know that not everyone can make it out to either Supercon or Hackaday Europe, but we heartily recommend keeping your eyes out for local hacker events near you. This weekend, there’s Open Hardware Summit in Berlin, for instance. If you’re near NYC, there’s HOPE coming up in August. If your tastes run more toward retrocomupting, there might be a Vintage Computer Festival chapter near you. Heck, consider looking into some of the more mainstream events as well, if that’s what is in your neighborhood.

It’s definitely more of an effort to get out to an event in the physical world, but the connections you make with fellow hackers are absolutely worth it. Any events that we should know about?