Salvaged VFDs In Nixie-Like Clock

In between the Nixie tube era of the 50s and 60s and the advent of multi-digit vacuum fluorescent displays (VFDs) common in 80s and 90s consumer technology, there was a brief time in the early 70s where single-digit VFDs were commonplace. Superficially these devices look like Nixie tubes, but have a number of advantages to them including lower voltage, lower power requirements, and lower cost. [maurycyz] recently found a number of these salvaged from old calculators and used them to build a retro-themed clock.

[maurycyz] was not able to find datasheets for this display, but was able to reverse-engineer each of the digits. Similar to vacuum tubes there is a heater which has a few ohms of resistance, and from there each of the segments of the digit can be deduced by probing the 13 signal wires. These are analog devices in some respects, so a lot of experimentation had to go into driving the displays to find their optimal conditions. A quartz crystal was used for timekeeping with an AVR128DA28 microcontroller chosen to provide control for the digits, using seven pins as segment drivers and four as grid drivers. Each digit uses around 0.14 watts, so with all four digits on it can consume a little over half a watt. A simple wood enclosure rounds out the build.

As Nixie supply wears thin, VFDs like this can be an excellent stopgap or replacement while still building retro-themed displays like this clock or this calculator which uses similar VFDs for each digit.

Fixing A Cotton Candy Vending Machine

Cotton candy is probably the best way to eat pure sugar, which makes having your very own cotton candy vending machine to automate making it a bit of a dream. The machine that [Block’s Retro Repairs] got should therefore make him very happy, but unfortunately it was bought as defective. After digging into the machine in an earlier video, this time around there’s some actual success and proper cotton candy to enjoy.

The PCB with the rather frayed temperature sensor. (Credit: Block's Retro Repairs, YouTube)
The PCB with the rather frayed temperature sensor. (Credit: Block’s Retro Repairs, YouTube)

The way that cotton candy is made involves spinning thin threads of sugar, which are created by the heating and rapid crystallization of the sweet stuff. Unfortunately this machine wasn’t even really extruding sugar any more, so it had to get a deep clean to remove probably years of crusty buildup. After this things still weren’t working right, although cranking up the temperature on the induction heated head improved the results somewhat.

To really fix the machine, this head with its clearly dodgy thermocouple had to be disassembled. This revealed that said sensor was looking rather frayed, potentially shorting out against the aluminium head and likely not in the entirely right position any more. After adding some insulation back and making sure that the thermocouple was located closer to the top of the head, it was time for more testing.

Repairing the thermocouple seems to have fixed most ills, with still some calibration of the temperature required, but finally resulting in fancy shaped cotton candy in its myriad of colors. Along with the looming hazard of potentially acquiring Type II diabetes from all the testing, there was still a problem involving the remote management feature of this Red Rabbit machine.

These $6,000 vending machines do feature an Android 7-based software with a Rockchip SoC and access to a lot of settings via its large touch screen, but features such as setting prices for the products are locked away via a remote account. The machine was sadly still linked to someone else’s account, and so far Red Rabbit support had not responded to any documentation, repair help or account unlinking requests. This has left the machine in somewhat of a pickle.

It was possible to dump the software of the machine, which can be fetched from Archive.org, so if anyone would like to pitch in and break this remote lock, that would be very welcome. It’s also considered to replace the cash reader with a simple button or so, but where’s the fun in that?

Continue reading “Fixing A Cotton Candy Vending Machine”

Mixapps: The Mixtape Of The Internet Age

Mixtapes used to be a way that we cultivated a personal selection of music for our own enjoyment, or to give as gifts to those we wanted to impress with a personal touch. These days, we’d typically try that with a playlist, but it’s less romantic despite also being more ephemeral. Songs fall off streaming services all the time, and few of us have the exact same subscriptions as those we’re trying to flirt with. Thus, [Hunter Irving] whipped up a more lasting solution for this modern age.

The concept is simple—it’s a collection of songs that are packaged together in a easily portable format that won’t disappear because of corporate bureaucratic nonsense. [Hunter] has termed their project Mixapps—because it’s a method of sharing music based around Progressive Web Apps (PWA). To create a custom mix, you start by running a Python script, which will then let you add tracks and reorder them as you desire. From there, you run a second script that builds the web app for you.

You can then upload the prepared app directory to a web host to share it with anyone you like. They can then save the PWA to the home screen of their mobile device, where it will live happily ever after. There’s no need to keep hosting the app online or for the user to remain connected to the Internet; everything is self contained on their device. If you’re curious, there’s a demo you can check out online.

It’s worth noting that there are intellectual property concerns to be had as with any form of music sharing, but what else is new? We’ve explored the magic of mixtapes in the past, anyway, to be sure. If you’re finding new ways to trade music and playlists, romantically or platonically, don’t hesitate to let us know.

A mechanism made of brass and steel is attached to a milling machine. It has a long lever extending from the right side, a counterweight attached to the left side, and an indicator gauge in the middle.

A Precision Drill Press For Tiny Bits

Anyone who’s worked with even a 1 mm bit knows that while a drill press is all but essential, it isn’t proof against broken bits. Working with a 0.1 mm drill bit seems, therefore, all but impossible, which is why [Mike] of Chronova Engineering built this mechanism to simplify such drilling.

The mechanism is an attachment for a milling machine, and in principle it just needs to move the rotating drill bit up and down. It needs to be extremely precise, though. For context, a good-quality chuck normally has a runout of 30 to 50 microns, which is approaching half the diameter of the drill bit. The mechanism has a collet mounted in the milling machine’s spindle, which transfers rotation to a second spindle. The second spindle is mounted to a runout-compensating drill chuck, and is connected to a lever and counterweight which allow the user to make small, low-force movements. A dial indicator lets the user see how far the bit’s descended.

Most of the parts were machined out of steel or brass, with the handle being made of titanium for lower weight. When the finished device was mounted to the milling machine, the measured runout was severe. After much investigation and reworking, however, the problem turned out to be a damaged collet locating pin, not an issue with the drilling mechanism. As a first test, [Mike] drilled a 0.1 mm hole 1.8 mm deep, then as a challenge drilled six 0.1 mm holes in the end of a thin steel wire. The results weren’t quite as uniform as he wanted, but it took a scanning electron microscope to even see the imperfection.

It won’t help much with very fine drill bits, but if you need a very precisely-placed hole, check out this periscopic drilling camera. If you do break a drill bit in the workpiece, you might be able to dissolve it with alum.

Continue reading “A Precision Drill Press For Tiny Bits”

Restoring A 3DO Blaster Card From The Early 90s

Before the modern trifecta of video game giants came to dominate the market around two decades ago, the world was awash in video game consoles. Many of these retro platforms have largely been forgotten outside of the enthusiast communities, and an average gamer today might not have ever heard of brands like ColecoVision or TurboGrafx. Among these unusual, rare, or forgotten systems was the 3DO which wasn’t strictly a console but rather a specification that manufacturers could use to make consoles on their own. But even more unusual was that this standard could be used to build 3DO-compatible expansion cards for PCs as well.

In this video, [The Retro Collective] received one of these boards to add to their museum, but like much retro hardware of this era it wasn’t working exactly like it would have out-of-the-box. After adding it to one of their period-correct 386 machines of the time, they found that it would only work properly with weight applied at one of the corners. This led to the discovery of some disconnected pins on the PCB, and a repair of that and some other issues brought the card back to life again.

The video also discusses the platform itself and shows how it would connect to a PC from that time. The PC would have needed a Sound Blaster card, a CD ROM drive with a particular proprietary interface, and a few other hardware requirements, but with everything up and working the player would have a console that theoretically competed with the original Playstation or Nintendo 64. It also illustrates an alternative path video games might have taken where expansion cards added console compatibility to any modern PC, but unfortunately the 3DO never really caught on.

Continue reading “Restoring A 3DO Blaster Card From The Early 90s”

Inside The Heathkit Factory

If you are a certain age, you doubtlessly remember Heathkit. They produced a wide array of electronic kits that were models of completeness and clear instructions. They started with surplus war parts in 1947 and wound up a major player in ham radio and early personal computers. But they made so many other things like TVs, radio control planes, and test equipment. All of it was made for you to build yourself. [Unseen History] released a video with the story of Heathkit from the start to the finish.

The company started out building kit airplanes, but after the war, they built a kit for an oscilloscope using military surplus. The less than $40 scope was still pricey in 1947 when a pound of bacon sold for 64 cents. But a “real” oscilloscope at the time would cost at least $400. The rest is history.

Continue reading “Inside The Heathkit Factory”

Adding Capabilities To Inexpensive Solar Modules

Solar power has gotten cheap enough that putting up panels is among the cheapest ways of providing energy. This isn’t just the case for bulk electricity on a power grid, either; even small devices are easier and cheaper to power with solar than ever before. For example, landscape lighting which once relied on 12V or 24V DC wires all over one’s yard with a transformer and power supply hidden somewhere have partially been converted to simpler individual solar-powered lights now. These small devices can also be given additional capabilities as [Mauro] demonstrates.

In this case, [Mauro]’s goal was to add on-demand lighting to a solar-powered light which was otherwise motion-activated only. To do this, they added a NRF24L01+ radio inside the light’s housing paired with an STM32 microcontroller. This secondary system is largely separated from the existing control circuitry with the exception of being able to switch the lights and receiving its power from the same solar panel. [Mauro] also created a small library to help with communicating with these new modules, whether that’s using a home automation system like Home Assistant or some other method.

Although adding in a few capabilities to inexpensive solar lighting might seem simple on the surface, a project like this is a gateway to adding in all kinds of interesting features to things with built-in solar panels and lots of free space in their cases. The best example here is the addition of a Meshtastic node to one of these lights, making it convenient and stealthy, but we could also see adding in other remote hardware to a landscape lighting module like a gate sensor or a plant health monitoring system.