Glue-in Hinge Design Tries Something Different

June 12, 2026 by Donald Papp 1 Comment

Need a hinge in your 3D printed design and would prefer not to re-invent the wheel? You may find [Alex Krush]’s glue-in filament hinge useful.

This design (shown in this simple box as an example) makes a very close-fitting hinge point.

This design prints half the hinge as a separate piece — the u-shaped one in the picture to the side — that must be glued into the target object after printing. It’s a bit of extra work, but doing it this way has a couple advantages.

One is that printing some of the hinge elements separately means one no longer needs to choose between a print orientation that best suits the object, and a print orientation that works best for the hinge. Also, the length of 1.75 mm filament used as a hinge pin is held captive after assembly so there’s no need to glue the hinge pin itself.

[Alex] helpfully provides the parts in STEP format, which makes CAD tweaks and adjustments easy. While incorporating the design should be doable even if one is just using .stl or .3mf files because boolean subtraction and merging is all that’s needed, having the model in STEP format is so much better.

Should you need some pointers on incorporating either into FreeCAD, we have you covered.

The Hackaday Communicator Badge, Re-Imagined With New Firmware

June 12, 2026 by Jenny List 7 Comments

Our recently concluded event in Europe saw the return of the Hackaday Communicator badge — a stylish handheld gadget with a QWERTY keyboard, a LoRa radio, and an ESP32. It came complete with a simple messaging app built into it’s MicroPython firmware, and by all accounts it was a great success.

But there was certainly room for improvement, which is where [Giovi321]’s new firmware for the badge comes in. It brings support for Meshtastic proper, as well as longer battery life support for GPS module. To install this firmware you will need to have the ESP-IDF but fortunately there are very comprehensive instructions provided to help you. Under the hood it’s running FreeRTOS.

It’s something which is so often missing with an event badge, any sense of how it might have a life after the event rather than becoming a piece of e-waste. The Communicator badge is such a nice physical design that it obviously has potential, so this firmware unlocks it and gives the badge a use out in the real world. We really like it for this, and we’ll be flashing a few of our badges over to give it a shot shorlty.

If you’re looking to upgrade the hardware on your Communicator, check out the custom RGB keyboard we covered last week.

It's rare to see an A1200 case fuller than this.

Amiga 1232 Storm CD Packs Every Upgrade Into One Wedge

June 11, 2026 by Tyler August 6 Comments

You know what they used to say– once you go Commodore, you’ll never leave by any door. Well, they might not have said that, but given the prevalence of projects still using Commodore-branded systems decades after the company’s demise, perhaps someone should have. A case in point is [Jit06] with this writeup on his Ultimate Amiga 1200 — or “Amiga 1232 Storm CD”– which crams just about every upgrade you might think of into the 1990s wedge computer.

Of course it has the PiStorm 32, with a CM4 providing supercomputer performance, at least by A1200 standards. That’s rather old hat, though, and it’s everything else crammed into the old Commodore that takes the score. For one thing, there’s a slot-loading, slim-form DVD drive from an old laptop that’s been incorporated so smoothly it almost looks factory. Ditto for the compact flash card slot, which is also on the IDE bus. The two share a custom IDE cable– yes, kids, we did used to roll our on 44-pin cables back in the day, but you’d better believe no one did it unless they really had to. With the space constraints inside the A1200 case, [Jit06] falls into that category.

The optical and CF cards trigger the drive LED on the Amiga case by default, but [Jit] wanted to see access on the PiStorm’s SD card as well, so he wired a couple of red LEDs to the default lightguide to get a colour-contrasting flash. That SD card is also broken out with an extender for easy access without opening the case– and once again, it looks almost as good as stock. So does the modded-on VGA port, which is stealing space that once belonged to the Amiga’s RF modulator and fed by a ScanPlus AGA board.

The only thing that really stands out as modded is the volume knob on the floppy-drive side of the case; that controls a mixer that sits between the CD audio and Paula, the Amiga’s custom sound chip. This lets him use the A1200 as a CD-32 system, and is very handy to have as CD-32 games used CD audio tracks that apparently were not well mixed with the digital audio in the games.

With all the cutting and soldering, this is not a reversible mod, something people are becoming much more concerned with as these machines slowly increase in rarity. Still, as a quality-of-life improvement, this sort of upgrade might be worth it if can keep the old A1200 relevant for another three decades. For anyone else who never got over the Amiga bug, he’s also published a linux-native SD-card creator called emu68 bootstrap on github to help with making images for the PiStorm.

Thanks to [Jit] for the tip! With the easy OS-swapping he’s enabled with the SD-breakout, there’s no reason not to try the rediscovered Amiga Unix. If you want the same without cutting into a vintage case, the PiStorm can be a sidecar.

Continue reading “Amiga 1232 Storm CD Packs Every Upgrade Into One Wedge” →

So Many Analog To Digital Converters

June 11, 2026 by Al Williams 20 Comments

An old algebra teacher used to say, “You have to take what you know and use it to get what you don’t know.” You might say the same thing about converting analog signals into digital. Computers know how to count and keep time. [Eric Explains] has a video purporting to explain “every type of analog-to-digital converter.” We aren’t sure he got every possible method, but there’s still a lot of information in the video, which you can see below.

From the flash ADC, using a ton of comparators to the successive approximation converter, which essentially plays a game of hi/lo, guessing the answer and figuring out if the real answer is higher or lower.

Continue reading “So Many Analog To Digital Converters” →

Repairing A Pair Of Voodoo 2 GPUs For Some SLI Action

June 11, 2026 by Maya Posch 8 Comments

Well there's your problem. (Credit: Bits und Bolts, YouTube) — Well there’s your problem. (Credit: Bits und Bolts, YouTube)

Recently [Bits und Bolts] stumbled over a pair of Dragon 3000 branded 3dfx Voodoo 2 cards in his unfixed cards pile, and decided that the best course of action was to not only fix them, but also run them in SLI for some sweet Unreal Tournament action. Naturally, these cards being in the broken cards pile meant that he first had to figure out why they were broken and fix all issues.

The advantage of having two identical Voodoo 2 cards is of course that any missing components, like some resistors on one card, could be referenced on the other card. Beyond that it was mostly a matter of reflowing clearly corroded pins on the ICs and replacing damaged resistors and resistor arrays before the first tests could be run.

Using the mojo utility it was easy enough to spot that there were still some lingering issues, with clear issues visible in 3D games as well. These were tracked down to a dodgy pin on one of the texture mapping units (TMUs) that needed some more reflowing, and a very sneaky resistor array that was cracked but not obviously so until prodded with a multimeter.

With both cards now making happy noises when individually tested, it was time to go full SLI, fire up the Pentium 2 system and enjoy the glory of 24 MB of VRAM at high resolutions in Unreal Tournament. Considering that the bloke who had sent in these cards had found them while cleaning up a shed, it’s quite amazing how little rework was needed to once again party like it’s 1999.

Continue reading “Repairing A Pair Of Voodoo 2 GPUs For Some SLI Action” →

An image of the surface of Europa. The top half of the sphere is illuminated with the bottom half dark. The surface is traced with lineae, long lines across its surface of various hues of grey, white, and brown. The surface is a brown-grey, somewhat like Earth's Moon with the highest brightness areas appearing white.

Evidence For Water Vapor Plumes On Europa Vanishes In Re-Analysis

June 11, 2026 by Maya Posch 11 Comments

Unlike on Mars where for decades we have had dozens of orbital and ground-based platforms zipping and scurrying about to prod at every bit of emitted radiation, rock type and twitch of dust devils in its thin atmosphere, for other planets and their moons we have to do a lot more speculative interpretation of data. Such was the case with the presumed existence of water plumes on Jupiter’s moon Europa. These now appear to have been a statistical fluke, per research by [L. Roth] et al. in Astronomy & Astrophysics.

As succinctly summarized in the article on this by [Javier Barbuzano] of Sky and Telescope, the original 2013 finding of said water plumes by the same team was based on faint UV emissions from Europa’s southern hemisphere as captured by the Hubble Space Telescope. However, in more recent captures these emissions were not detected again, leading them to reexamine their original analysis of the 2013 data.

One of the main flaws was in the assumption of where Europe was located on Hubble’s 1,000 x 1,000 resolution detector, with the re-analysis showing that they were off by a couple of pixels. A second flaw was quite understandable as since 2013 we have learned that Europa has a thin hydrogen exosphere which interacts with the Sun’s UV radiation. The resulting scattering induces a UV glow which could be mistaken for UV radiation emanating from the moon’s surface.

Even with this one intriguing feature turning out to be a mirage, it doesn’t make Europa any less interesting as it’s still assumed to have vast liquid water oceans. Along with Uranus’ moon Miranda this makes it very worth it to experience more of the sights and sounds of these alien worlds, whether in person or via our robotic friends.

Mechanical Stability For Your Coils

June 11, 2026 by Jenny List 9 Comments

If you work with radio, the chances are that before too long you’ll be winding an inductor. At radio frequencies these won’t be big chunky transformer style chokes, but often air-cored affairs supported by their own rigidity. As grizzled old radio amateurs will tell you though, relying on such a coil for stability is a fool’s errand. It will shift inductance from the slightest movement, thermal expansion, or even sound. Luckily [SolderSmoke] is here to remind us of the trusty fix, in the form of Q-dope, or a polystyrene solution that dries to form a rigid low-dielectric coating.

Where this is being written it wasn’t on the market so it was more usual to use nail lacquer, but reading the piece it seems American hams swore by the stuff. That’s in the past tense because it seems it’s no longer on the market. Even there though help is at hand, because dissolving packaging polystyrene in solvent yields an acceptable substitute. There’s even an 11-year-old how-to video linked from the SolderSmoke post, should you fancy making some of your own. We suggest you proceed with caution though, polymers dissolved in solvents sounds a lot like home-made napalm, and probably puts out fumes you don’t want to breathe.