3D Printering: Making A Thing In FreeCAD, Part I

February 5, 2014 by 33 Comments

printering

I’ve been writing these tutorials on making an object in popular 3D modeling programs for a while now, and each week I’ve put out a call for what software I should do next. There is one constant in all those comment threads: FreeCAD. I don’t know if these suggestions reflect the popularity or difficulty of FreeCAD nevermind, it’s totally the difficulty.

FreeCAD is an amazing tool that, if used correctly, can be used to make just about any part, and do it in a manufacturing context. If you need a bauble that’s three times the size of the original, FreeCAD’s parametric modeling makes it easy to scale it up. If you’re designing a thumbscrew and want the head larger while keeping the threads the same, FreeCAD is for you. Basically, you can think of this as a graphical extension of the Thingiverse Customizer. Very powerful, very cool, and unlike a lot of CAD packages out there, free.

Our in-house, overpaid SEO expert (he’s really just a monkey someone trained to use a bullwhip) demands I link to the previous ‘Making a Thing’ tutorials:

The tutorial for FreeCAD continues below.

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ATMega & ATtiny Core Temperature Sensors

February 1, 2014 by 47 Comments

temp

We don’t know if this will come as a surprise to the regular Hackaday reader, but a whole bunch of Atmel microcontrollers have a very cool feature hidden away in their datasheets. Most of them – everything from the ATMega 168, 328, 32u4, to the ATtiny85 and  84 have a temperature sensor right on the chip. [Connor] did a little bit of research on this sensor and came up with a little bit of code that spits out the core temperature of these Atmel chips over the serial port.

The temperature sensor on these Atmel chips is accessed by writing a code – ‘100111’ for the Mega32u4 and ‘100010’ for the tiny84, for example – into the ADMUX register on the chip. According to the datasheet, the returned temperature is accurate to +- 10°C, but that can be easily calibrated by holding an ice cube (in a plastic bag, of course) up to the chip.

With a little more code, [Connor] is able to output the temperature of the microcontroller core over a serial port. In testing, his chip started out at 20°C and reached equilibrium at 24°C after about a minute. Pretty neat, and could be used as a temperature sensor for a project in a pinch.

3D Printering: Making A Thing In Autodesk 123D

January 22, 2014 by 27 Comments

printering

In the continuing battle against 3D printers used exclusively for fabricating plastic octopodes and useless trinkets, here’s yet another installment of a Making A Thing tutorial. If you’ve ever wanted to make one single object in multiple 3D design softwares, this is for you.

Previously, we’ve built a ‘thing’ in a few different 3D modeling programs, including:

See that ‘Read more…’ link below? You might want to click that.

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3D Printering: Making A Thing With Blender, Part II

January 8, 2014 by 49 Comments

printering

So you have a 3D printer and need to print something of your own design. That’s a problem if you don’t know how to create and edit 3D objects.  In this post, we’re continuing our previous misadventures with Blender by making a ‘thing’ torn from a very old book on drafting.

Previously, we’ve made the same part in other 3D design packages. Here’s some links to those other ‘Making a Thing’ posts:

We’ve already done half the work to make a ‘thing’ in Blender, so now it’s time to finish the job. Check out the rest of the tutorial below.

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3D Printering: Making A Thing In Blender, Part I

January 3, 2014 by 52 Comments

printering

In case you weren’t aware, having a 3D printer is nothing like owning a real-life Star Trek replicator. For one, replicators are usually found on Federation starships and not hype trains. Secondly, the details of how replicated objects are designed in the 24th century is an issue completely left unexplored by TNG, and DS9, and only a minor plot point in a few Voyager episodes. Of the most likely possibilities, though, it appears replicated objects are either initially created by ‘scanning’ them with a teleporter, or commanding the ship’s computer to conjure something out of the hologrid.

No, with your own 3D printer, if you want a unique object you actually have to design it yourself. Without a holodeck. Using your hands to move a mouse and keyboard. Savages.

This series of ‘Making a Thing’ tutorials aims to fix that. With this post, we’re taking a look at Blender, an amazing 3D modeling and animation package.

Because we still haven’t figured out the best way to combine multiple blog posts together as a single resource − we’re working on that, though − here’s the links to the previous “Making a Thing” posts:

This list is sure to grow thanks to your suggestions on what 3D modeling software to feature, but for now let’s make a thing in Blender.

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3DMonstr Printer: 8 Cubic Feet Of Build Volume

December 24, 2013 by 21 Comments

3D Monster

So you’re looking at 3D printers, but the build volumes for the current offerings just aren’t where you’d like them to be. [Ben Reylblat] had the same problem and came up with the 3DMonstr, an enormous printer that has (in its biggest configuration) a two foot cubed build volume, four extruders, and the mechanical design to make everything work.

Most of the ginormous 3D printers we’ve seen are basically upgraded versions of the common table-top sided models. This huge Ultimaker copy uses the same rods as its smaller cousin, and LeBigRap also uses woefully undersized parts. The 3DMonstr isn’t a copy of smaller machines, and instead uses very big motors for each axis, ball screws, and a proper welded frame. It’s highly doubtful anyone will call this printer a wobblebot.

The 3DMonstr comes in three sizes: 12 inches cubed, 18 inches cubed, and 24 inches cubed, with options for two to four extruders.  We caught up with the 3D Monstr team at the NYC Maker Faire, and from first impressions we have to say this printer is freakin’ huge and impeccably designed.

Automated Drink Mixer Is The Life Of The Party

December 22, 2013 by 5 Comments

Hosting a New Year’s Eve party, but don’t want to be stuck behind the bar all night? You could set out a bowl or two of spiked punch, but where’s the hack? Free yourself from drink slinging duties with the Automated Drink Mixer created by Cornell University students [Justin] and [Austin]. Their design uses a 14″ diameter lazy Susan powered by a 12V bi-directional motor attached to a 2″ rubber wheel. The motor is capable of 70RPM, so the glass ultimately rides around at 10RPM. Orders are entered on a push-button menu. As this is a school project that should adhere to IEEE standards, all libations are non-alcoholic.

The software uses an overarching state machine, so the system polls for input from the menu at idle. When it receives an order, the lazy Susan rotates the glass to the right spout or series of spouts and then returns it to the starting point. [Justin] and [Austin] controlled the position of the glass with an IR emitter and phototransistor. This pair detects the black strips of tape around the edge which are spaced 60° apart. A comparator digitizes the signal and triggers an interrupt in the software, which counts the number of 60° slices. A full demonstration is waiting for you after the jump. Before you jump: drink responsibly, kids. If you aren’t up to that particular challenge, make yourself an alcohol-aware LED ice cube. If you need more LEDs in your life, whip up the Inebriator.

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