Speak To The Machine

January 28, 2023 by Elliot Williams 16 Comments

If you own a 3D printer, CNC router, or basically anything else that makes coordinated movements with a bunch of stepper motors, chances are good that it speaks G-code. Do you?

If you were a CNC machinist back in the 1980’s, chances are very good that you’d be fluent in the language, and maybe even a couple different machines’ specialized dialects. But higher level abstractions pretty quickly took over the CAM landscape, and knowing how to navigate GUIs and do CAD became more relevant than knowing how to move the machine around by typing.

a Reprap Darwin — Reprap Darwin: it was horrible, but it was awesome.

Strangely enough, I learned G-code in 2010, as the RepRap Darwin that my hackerspace needed some human wranglers. If you want to print out a 3D design today, you have a wealth of convenient slicers that’ll turn abstract geometry into G-code, but back in the day, all we had was a mess of Python scripts. Given the state of things, it was worth learning a little G-code, because even if you just wanted to print something out, it was far from plug-and-play.

For instance, it was far easier to just edit the M104 value than to change the temperature and re-slice the whole thing, which could take an appreciable amount of time back then. Honestly, we were all working on the printers as much as we were printing. Knowing how to whip up some quick bed-levelling test scripts and/or demo objects in G-code was just plain handy. And of course the people writing or tweaking the slicers had to know how to talk directly to the machine.

Even today, I think it’s useful to be able to speak to the machine in its native language. Case in point: the el-quicko pen-plotter I whipped together two weekends ago was actually to play around with Logo, the turtle language, with my son. It didn’t take me more than an hour or so to whip up a trivial Logo-alike (in Python) for the CNC: pen-up, pen-down, forward, turn, repeat, and subroutine definitions. Translating this all to machine moves was actually super simple, and we had a great time live-drawing with the machine.

So if you want to code for your machine, you’ll need to speak its language. A slicer is great for the one thing it does – turning an STL into G-code, but if you want to do anything a little more bespoke, you should learn G-code. And if you’ve got a 3D printer kicking around, certainly if it runs Marlin or similar firmware, you’ve got the ideal platform for exploration.

Does anyone else still play with G-code?

Original Controller Ports In Custom Case Means Retro Gaming In Style

January 28, 2023 by Donald Papp 34 Comments

Some careful measuring and a little extra effort can be all that separates what looks like a hack job from a slick end product, and that is apparent in [Eric Sorensen]’s classy retrogaming rig, complete with ports for original console controllers.

Neatly housing these components in a case makes all the difference.

[Eric] likes his vintage gaming, and was terrifically pleased with MiSTer, an open-source project that recreates various classic computers, game consoles and arcade machines using modern FPGA-based hardware. Of course, what makes retro gaming even better is using a platform’s genuine original controllers, which just takes a little extra hardware and wiring.

But [Eric] found that all the required accessories and peripherals started to look awfully cluttered. He solved this issue by packing everything carefully into a specialty PC case called the Checkmate A1500 Plus, which gives off a strong 80s design vibe. As a bonus, the front panels are all removable and that’s where [Eric] decided to house the custom controller ports.

First [Eric] carefully measured each controller connector to create CAD models, then designed matching front panels to house the connectors and 3D printed them. Once that was done, post-processing the panels was a long process of apply Bondo, sand, paint, and repeat as needed. The results looks fantastic, and this project is a prime example of how aesthetics and finish can matter.

Find yourself in a similar situation? [Tom Nardi] has shown us all that 3D prints don’t have to look 3D-printed, and careful application of paint and primer can really put the ‘pro’ in prototyping.

The Times They Are A-Chaining

January 28, 2023 by Al Williams 6 Comments

If [Bob Dylan] had seen [Pgeschwi]’s bike chain clock, it might have influenced the famous song. The clock uses a stepper motor and a bike chain to create a clock that has a decidedly steampunk vibe. Despite the low-tech look, the build uses 3D printing and, of course, a bike chain.

The clock doesn’t just show the time. There is a contraption to show the day of the week, and a pendulum shows the current phase of the moon. The visible wiring is all old-school brass wire on the wood base. [Pgeschwi] is considering changing out all the 3D printed parts for brass ones, so this may be just an early prototype of the final product, but it still looks great.

The design used common tools, including Tinkercad and an online gear generation tool. There are a lot of details you wouldn’t suspect until you tried to build something like this yourself. For example, making the chain reliably go in both directions required a timing belt to synchronize the top gears. Getting the numbers on the chain to pass by the gears.

It is hard to tell from the picture, but there’s an LED under the 10-minute marks that shows the unit’s digits of the time. There are no markings for it yet, but in the picture, the time is actually 4:09.

We love unusual clocks, and we see plenty of them. From Fibonacci clocks to magnetic field line clocks, we love them all.

FPS Game Engine Built In Ancient Macintosh HyperCard Software

January 27, 2023 by Lewin Day 14 Comments

Wolfenstein 3D and Doom are great examples of early FPS games. Back in that era, as Amiga was slowly losing its gaming supremacy to the PC, Apple wasn’t even on the playing field. However, [Chris Tully] has used the 90s HyperCard platform to create an FPS of his own, and it’s charming in what it achieves.

If you’re not familiar with it, HyperCard was a strange combination of database, programming language, and graphical interface system all rolled into one. It made developing GUI apps for the Macintosh platform simpler, with some limitations. It was certainly never intended for making pseudo-3D video games, but that just makes [Chris’s] achievement all the more impressive.

At this stage, [Chris’s] game doesn’t feature any NPCs, weapons, or items yet. It’s thus more of a First Person Walker than First Person Shooter. It features four small rooms with perpendicular, vertical walls, rendered either greyscale or 8-bit color. Now that he’s got the basic engine running, [Chris] is looking to recreate a bit of a Doom RPG experience, rather than copying Doom itself. He hopes to add everything from monsters to weapons, lava, and working HUD elements. If you want to dive in to the code, you can – HyperCard “stacks”, as they’re known, are made up of readily editable scripts.

[Chris] built the project to celebrate the aesthetic and limitations of the original Mac platform. While it could technically run on original hardware, it would run incredibly slowly. It currently takes several seconds to update the viewport on an emulated Mac Plus with 4MB of RAM. Thankfully, emulation on a modern PC can be sped up a lot to help the framerate.

We love seeing HyperCard pushed far beyond its original limits. We’ve seen it before, too, such as when it was used on a forgotten 90s Apple phone prototype. If you’ve been hacking away on retro software yourself, we’d love to see your projects on the tipsline!

A Single-Resistor Radio Transmitter, Thanks To The Power Of Noise

January 27, 2023 by Dan Maloney 36 Comments

One of the great things about the Hackaday community is how quickly you find out what you don’t know. That’s not a bad thing, of course; after all, everyone is here to get smarter, right? So let’s work together to get our heads around this paper (PDF) by [Zerina Kapetanovic], [Miguel Morales], and [Joshua R. Smith] from the University of Washington, which purports to construct a low-throughput RF transmitter from little more than a resistor.

This witchcraft is made possible thanks to Johnson noise, also known as Johnson-Nyquist noise, which is the white noise generated by charge carriers in a conductor. In effect, the movement of electrons in a material thanks to thermal energy produces noise across the spectrum. Reducing interference from Johnson noise is why telescopes often have their sensors cooled to cryogenic temperatures. Rather than trying to eliminate Johnson noise, these experiments use it to build an RF transmitter, and with easily available and relatively cheap equipment. Continue reading “A Single-Resistor Radio Transmitter, Thanks To The Power Of Noise” →

Reverse-Engineering The Conditional Jump Circuitry In The 8086 Processor

January 27, 2023 by Maya Posch 13 Comments

The condition PLA evaluates microcode conditionals.

As simple as a processor’s instruction set may seem, especially in a 1978-era one like the Intel 8086, there is quite a bit going on to go from something like a conditional jump instruction to a set of operations that the processor can perform. For the CISC 8086 CPU this is detailed in a recent article by [Ken Shirriff], which covers exactly how the instructions with their parameters are broken down into micro-instructions using microcode, which allows the appropriate registers and flags to be updated.

Where the 8086 is interesting compared to modern x86 CPUs is how the microcode is implemented, using gate logic to reduce the complexity of the microcode by for example generic parameter testing when processing a jump instruction. Considering the limitations of 1970s VLSI manufacturing, this was very much a necessary step, and an acceptable trade-off.

Each jump instruction is broken down into a number of micro-instructions that test a range of flags and updates (temporary) registers as well as the program counter as needed. All in all a fascinating look at the efforts put in by Intel engineers over forty years ago on what would become one of the cornerstones of modern day computing.

Cut Your Own Gears With This DIY Machine

January 27, 2023 by Lewin Day 29 Comments

You can buy gears off the shelf, of course, and get accurately machined parts exactly to your chosen specification. However, there’s something rugged and individualist about producing your own rotating components. [Maciej Nowak] demonstrates just how to produce your own gears with a homemade cutting tool.

The cutting tool for the job is an M16 machine tap, chosen for the smaller flutes compared to a hand tap. This makes it more suitable for cutting gears. It’s turned by a belt driven pulley, run by a small motor. The workpiece to be cut into a gear is then fed into the cutting tool by sliding on a linear bearing, with its position controlled by a threaded rod. The rod can be slowly turned by hand to adjust the workpiece position, to allow the gear teeth to be cut to an appropriate depth.

The method of action is simple. As the tap turns it not only cuts into the workpiece, but rotates it on a bearing as well. By this method, it cuts regular teeth into the full circumference, creating a gear. Obviously, this method doesn’t create highly-complex tooth shapes for ultimate performance, but it’s more than capable of creating usable brass and steel gears for various purposes. The same tool can be used to cut many different sizes of gear to produce a whole geartrain. As a bonus, the resulting gears can be used with M16 threads serving as worm gears, thanks to the pitch of the tap.

If you find yourself needing to produce tough metal gears on the regular, you might find such a tool very useful. Alternatively, we’ve explored methods of producing your own sprockets too, both in a tidy manner, and in a more haphazard fashion. Video after the break.

Continue reading “Cut Your Own Gears With This DIY Machine” →