Sirius XM Satellite Failure A Reminder That Space Is Risky (And That Satellite Insurance Is A Thing)

It’s easy to imagine that once a spacecraft leaves Earth’s atmosphere and is in a stable orbit, the most dangerous phase of the mission is over. After all, that’s when we collectively close the live stream and turn our attentions back to terrestrial matters. Once the fire and fury of the launch is over with, all the excitement is done. From that point on, it’s just years of silently sailing through the vacuum of space. What’s the worst that could happen?

Unfortunately, satellite radio provider Sirius XM just received a harsh reminder that there’s still plenty that can go wrong after you’ve slipped Earth’s surly bonds. Despite a flawless launch in early December 2020 on a SpaceX Falcon 9 and a reportedly uneventful trip to its designated position in geostationary orbit approximately 35,786 km (22,236 mi) above the planet, their brand new SXM-7 broadcasting satellite appears to be in serious trouble.

Maxar Technologies, prime contractor for the SXM-7, says they’re currently trying to determine what’s gone wrong with the 7,000 kilogram satellite. In a statement, the Colorado-based aerospace company claimed they were focused on “safely completing the commissioning of the satellite and optimizing its performance.” But the language used by Sirius XM in their January 27th filing with the U.S. Securities and Exchange Commission was notably more pessimistic. No mention is made of bringing SXM-7 online, and instead, the company makes it clear that their existing fleet of satellites will be able to maintain service to their customers until a replacement can be launched.

So what happened, and more importantly, is there any hope for SXM-7? Neither company has released any concrete details, and given the amount of money on the line, there’s a good chance the public won’t get the full story for some time. But we can theorize a bit based on what we do know, and make some predictions about where things go from here.

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Electronic Embroidery Birthday Card Is A Celebration Of Skills

Hackers and makers can sometimes feel like they’re getting the short end of the stick when it comes to gift giving. You’re out there making thoughtful, intricate circuit sculptures, helpful software, or face masks for people, and what do you get in return? Okay, yes, usually gift cards or tools or other things that feed your creativity in the first place. But darn it, it would be nice to receive a handmade gift once in a while, right?

So here’s what you do: make friends with enough other makers that you find your birthday twin, or close enough that you both feel the warmth of the personal holiday you share. Then you get them to agree to trade handmade birthday presents with you. That’s more or less what happened between [Becky Stern] and [Estefannie], who seem to have found each other through the magic of sharing projects on YouTube.

[Becky]’s gift to [Estefannie] is a busy intersection of maker elements including graphic design, embroidery, electronics, and 3D printing. [Becky] started with the embroidery, which was made possible thanks to a new open-source library for Processing called PEmbroider. Once that was done, she 3D printed the frame and added the electronics — candle flicker LEDs for the birthday cake, and a handful of songs that are accessible via touch contacts screwed into the side of the frame. [Becky] added a real-time clock module so it plays a few extra songs on [Estefannie]’s actual birthday.

The most thoughtful element here is personalization, and it’s amazing what can happen when you put 100% of yourself into something that is 100% about someone else. Every bit of the art is personal to [Estefannie], and every atom of the build is pure [Becky]. Check out the demo and build video and see what [Estefannie] made for [Becky] after the break.

[Becky]’s varied creativity has graced these pages many times before. See how she bid adieu to 2020, built a daily affirmation mirror, and gave a mask-making masterclass in the early stages of the pandemic.

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13,000 Regular Expressions Make An Editor’s Life Easier

Being an editor is a job that seems deceptively easy until you are hauled over the coals for letting a textual howler go to print (or website). Most publications have style guides to ensure that their individual voice is preserved, but even the most eagle-eyed will sometimes slip up in their application. At the Guardian newspaper in the UK they have been struggling with this against an ever-evolving style guide that must adapt to fast-moving world events, to the extent that they had a set of regular expressions to deal with commonly-occurring problems. A lot of regular expressions, in fact around 13,000 of them.

Clearly some form of management was required, and  a team of developers set about taming this monster. The result is Typerighter, their server-side document-checker, which can be found in a GitHub repository. Surprisingly for rule management they started with a Google Sheet, a choice which proved unexpectedly robust when working with such a long list even though they later replaced it. The back end doing the job of text matching was written in Scala, and for the front end a plugin was created for their Prosemirror text editor.

For a publication of course this is extremely interesting, but where’s the interest for hackers? The answer lies in any text-processing engine that uses a lot of regular expressions; those of you who have dabbled in this space will know how unwieldy this work can become. Any user of computational linguistic techniques in the pursuit of language processing could probably find much of interest here.

If you’re a bit hazy on regular expressions, how about the episode on them from our long-running Linux-fu series?

Bugatti Concept Car Shows 3D Printed Strength

We doubt you’ll be driving a Bugatti Bolide anytime soon. It’s a bit of a showy concept car, and it really is pushing some limits on what you can 3D print in an automobile. As you can imagine, they aren’t printing car parts out of ABS or PLA. According to The Drive, the prints use selective laser melting with titanium to make some impressively strong and light parts.

It isn’t just the material that makes the 3D prints strong. Bugatti actually patented the internal structure of some parts which are almost bone-like. By having the parts largely hollow, the weight is cut. But fine internal structure creates very strong parts. How strong? A 3.52 ounce pushrod can handle up to 3.85 tons. The printed titanium is apparently heat-treated to increase its resistance to fracture strains.

In addition to titanium, some of the concept car’s parts are printed ceramic which insulates some components from heat. The printing process can apparently get resolutions down to 0.1 mm. Many parts are quite lightweight including a 0.48 mm wheel that with supports weighs in at about 100 grams.

If you want to get into having a project car, we’d suggest something more modest. Even if you want to 3D print a titanium part for your ride, we’d still start a little smaller.

Dazzling Desktop Dodecahedron

Much like us, [AGBarber] digs all the infinity polyhedra already out there, but laments the fact that almost all of them are too large to be used as desktop distractions conversation pieces. That’s probably because it’s a lot easier to build ’em big, but that didn’t stop [AGBarber] from trying, succeeding spectacularly, and paving the way for anyone who wants to take on the challenge of building a dazzling desk toy of their own.

We all know that all those little strips of LEDs have to be chained together somehow. Wires would work fine in a larger version, but at roughly softball size, they become a tedious and fiddly nightmare. So what did [AGBarber] do instead? That’s right, they designed two different types of custom corner PCBs. The 3D printed brackets that hold the LEDs and the panels together are no cakewalk, either — [AGBarber] recommends using a resin printer if you have access to one, though it isn’t strictly required.

Everything about this project is open source, including a bonus printable jig for gluing the brackets together at just the right angles. All the steps are well-documented, from applying the mirror film to programming the Wemos D1 mini that controls the lights [AGBarber] programmed in a ton of animations, too, which you can watch after the break.

Want to build a small infinity thingy that isn’t quite so difficult? Crack open a cold one and check out these cool coasters.

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Hackaday Links: January 31, 2021

There are an awful lot of machines on the market these days that fall under the broad category of “cheap Chinese laser cutters”. You know the type — the K40s, the no-name benchtop CO2 cutters, the bigger floor-mount units. If you’ve recently purchased one of these machines from one of the usual vendors, or even if you’re just thinking about doing so, you’ll likely have some questions. In which case, this “Chinese Laser Cutters 101” online class might be right up your alley. We got wind of this though its organizer, Jonathan Schwartz of American Laser Cutter in Los Angeles, who says he’s been installing, repairing, and using laser cutters for a decade now. The free class will be on February 8 at 5:00 PM PST, and while it’s open to all, it does require registration.

We got an interesting tip the other day that had to do with Benford’s Law. We’d never heard of this one, so we assumed was a “joke law” like Murphy’s Law or Betteridge’s Rule of Headlines. But it turns out that Benford’s Law describes the distribution of leading digits in large sets of numbers. Specifically, it says that the leading digit in any given number is more likely to be one of the smaller numbers. Measurements show that rather than each of the nine base 10 digits showing up about 11% of the time, a 1 will appear in the leading digit 30% of the time, while a 9 will appear about 5% of the time. It’s an interesting phenomenon, and the tip we got pointed to an article that attempted to apply Benford’s Law to image files. This technique was used in a TV show to prove an image had been tampered with, but as it turns out, Hollywood doesn’t always get technical material right. Shocking, we know, but the technique was still interesting and the code developed to Benford-ize image files might be useful in other ways.

Everyone knew it was coming, and for a long time in advance, but it still seems that the once-and-for-all, we’re not kidding this time, it’s for realsies shutdown of Adobe Flash has had some real world consequences. To wit, a railroad system in the northern Chinese city of Dalian ground to a halt earlier this month thanks to Flash going away. No, they weren’t using Flash to control the railroad, but rather it was buried deep inside software used to schedule and route trains. It threw the system into chaos for a while, but never fear — they got back up and running by installing a pirated version of Flash. Here’s hoping that they’re working on a more permanent solution to the problem.

First it was toilet paper and hand sanitizer, now it’s…STM32 chips? Maybe, if the chatter on Twitter and other channels is to be believed. Seems like people are having a hard time sourcing the microcontroller lately. It’s all anecdotal so far, of course, but the prevailing theory is that COVID-19 and worker strikes have lead to a pinch in production. Plus, you know, the whole 2020 thing. We’re wondering if our readers have noticed anything on this — if so, let us know in the comments below.

And finally, just because it’s cool, here’s a video of what rockets would look like if they were transparent. Well, obviously, they’d look like twisted heaps of burning wreckage on the ground is they were really made with clear plastic panels and fuel tanks, but you get the idea. The video launches a virtual fleet — a Saturn V, a Space Shuttle, a Falcon Heavy, and the hypothetical SLS rocket — and flies them in tight formation while we get to watch their consumables be consumed. If the burn rates are accurate, it’s surprising how little fuel and oxidizer the Shuttle used compared to the Saturn. We were also surprised how long the SLS holds onto its escape tower, and were pleased by the Falcon Heavy payload reveal.

Serial Studio: Easily Visualise And Log Serial Data

Outputting data from a microcontroller over a serial port is convenient and easy, but formatting, visualizing, and analyzing the data can be tedious and frustrating. [Alex Spataru] knows this all too well, having spent too many hours building and debugging custom dashboards. To save himself and others the same frustration in the future, he created Serial Studio, a tool for quickly building dashboards for serial data.

The only input required for Serial Studio to create a dashboard is a simple JSON structure specifying the data’s format, and how it should be grouped and displayed. Originally Serial Studio required all the JSON data to be sent over serial, which is fine for simple data but quickly becomes cumbersome for more complex applications. To solve this, [Alex] added a feature allowing the JSON document with the format information loaded from the computer, while only the data is sent over serial.

Serial Studio includes several visualization options, including raw line graphs, bar/level indicator, dial indicator, the artificial horizon for IMU data, or a map widget. It can also output the formatted data to a CSV file for further analysis in other software. A console window is also included for viewing raw data or debugging purposes. See the usage demo after the break.

We like Serial Studio’s ease of use and adaptability, and we’ll likely use it for our own projects in the future. It is compatible with Linux, Windows, and Mac thanks to the Qt framework, and the code is open-source and available on GitHub.

If you’ve ever watched one of the BPS.Space model rocket launch videos, you’ll know how critical data logging, visualization and analysis is for [Joe Barnard]’s work. Serial Studio is perfect for such applications, and [Alex] used it extensively for simulated satellite competitions at his university. Continue reading “Serial Studio: Easily Visualise And Log Serial Data”