Casting Metal Tools With Kitchen Appliances

Perhaps the biggest hurdle to starting a home blacksmithing operating is the forge. There’s really no way around having a forge; somehow the metal has to get hot enough to work. Although we might be imagining huge charcoal- or gas-fired monstrosities, [Shake the Future] has figured out how to use an unmodified, standard microwave oven to get iron hot enough to melt and is using it in his latest video to cast real, working tools with it.

In the past, [Shake the Future] has made a few other things with this setup like an aluminum pencil with a graphite core. This time, though, he’s stepping up the complexity a bit with a working tool. He’s decided to build a miniature bench vice, which uses a screw to move the jaws. He didn’t cast the screw, instead using a standard size screw and nut, but did cast the two other parts of the vice. He first 3D prints the parts in order to make a mold that will withstand the high temperatures of the molten metal. With the mold made he can heat up the iron in the microwave and then pour it, and then with some finish work he has a working tool on his hands.

A microwave isn’t the only kitchen appliance [Shake the Future] has repurposed for his small metalworking shop. He also uses a standard air fryer in order to dry parts quickly. He works almost entirely from the balcony of his apartment so he needs to keep his neighbors in mind while working, and occasionally goes to a nearby parking garage when he has to do something noisy. It’s impressive to see what can be built in such a small space, though. For some of his other work be sure to check out how he makes the crucibles meant for his microwave.

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Cheap VHF Antenna? Can Do!

The magnetic loop antenna is a familiar sight in radio amateur circles as a means to pack a high performance HF antenna into a small space. It takes the form of a large single-turn coil made into a tuned circuit with a variable capacitor, and it provides the benefits of good directionality and narrow bandwidth at the cost of some scary RF voltages and the need for constant retuning. As [VK3YE] shows us though, magnetic loops are not limited to HF — he’s made a compact VHF magnetic loop using a tin can.

It’s a pretty simple design; a section from the can it cut out and made into a C shape, with a small variable capacitor at the gap. The feed comes in at the bottom, with the feed point about 20 % of the way round the loop for matching. The bandwidth is about 100 MHz starting from the bottom of the FM broadcast band, and he shows us it receiving broadcast, Airband, and 2 meter signals. It can be used for transmitting too and we see it on 2 meter WSPR, but we would have to wonder whether the voltages induced by higher power levels might be a little much for that small capacitor.

He’s at pains to point out that there are many better VHF antennas as this one has no gain to speak of, but we can see a place for it. It’s tiny, if you’re prepared to fiddle with the tuning its high Q gets rid of interference, and its strong side null means it can also reduce unwanted signals on the same frequency. We rather like it, and we hope you will too after watching the video below.

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Congratulations To The 2025 Component Abuse Challenge Winners

For the Component Abuse Challenge, we asked you to do the wrong thing with electrical parts, but nonetheless come out with the right result. It’s probably the most Hackaday challenge we have run in a long time, and you all delivered! The judging was tight, but in the end three projects rose up to the top, and will each be taking home a $150 DigiKey gift certificate, but that doesn’t mean you shouldn’t give all of the projects a look.

So without further ado, let’s check out the winners and all the others that tickled the hacky regions of our judges’ brains. Continue reading “Congratulations To The 2025 Component Abuse Challenge Winners”

A Quick Primer On TinkerCAD’s New Features

TinkerCAD had its first release all the way back in 2011 and it has come a long way since then. The latest release has introduced a raft of new, interesting features, and [HL ModTech] has been nice enough to sum them up in a recent video.

He starts out by explaining some of the basics before quickly jumping into the new gear. There are two headline features: intersect groups and smooth curves. Where the old union group tool simply merged two pieces of geometry, intersect group allows you to create a shape only featuring the geometry where two individual blocks intersect. It’s a neat addition that allows the creation of complex geometry more quickly. [HL ModTech] demonstrates it with a sphere and a pyramid and his enthusiasm is contagious.

As for smooth curves, it’s an addition to the existing straight line and Bézier curve sketch tools. If you’ve ever struggled making decent curves with Bézier techniques, you might appreciate the ease of working with the smooth curve tool, which avoids any nasty jagged points as a matter of course.

While it’s been gaining new features at an impressive rate, ultimately TinkerCAD is still a pretty basic tool — it’s not the sort of thing you’d expect to see in the aerospace world or anything. ut it’s a great way to start whipping up custom stuff on your 3D printer.

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In Praise Of Plasma TVs

I’m sitting in front of an old Sayno Plasma TV as I write this on my media PC. It’s not a productivity machine, by any means, but the screen has the resolution to do it so I started this document to prove a point. That point? Plasma TVs are awesome.

Always the Bridesmaid, Never the Bride

An Egyptian god might see pixels on an 8K panel, but we puny mortals won’t. Image “Horus Eye 2” by [Jeff Dahl]
The full-colour plasma screens that were used as TVs in the 2000s are an awkward technological cul-de-sac. Everyone knows and loves CRTs for the obvious benefits they offer– bright colours, low latency, and scanlines to properly blur pixel art. Modern OLEDs have more resolution than the Eye of Horus, never mind your puny human orbs, and barely sip power compared to their forbearers. Plasma, though? Not old enough to be retro-cool, not new enough to be high-tech, plasma displays are sadly forgotten.

It’s funny, because I firmly believe that without plasma displays, CRTs would have never gone away. Perhaps for that I should hate them, but it’s for the very reasons that Plasma won out over HD-CRTs in the market place that I love them.

What You Get When You Get a Plasma TV

I didn’t used to love Plasma TVs. Until a few years ago, I thought of them like you probably do: clunky, heavy, power-hungry, first-gen flatscreens that were properly consigned to the dustbin of history. Then I bought a house.

The house came with a free TV– a big plasma display in the basement. It was left there for two reasons: it was worthless on the open market and it weighed a tonne. I could take it off the wall by myself, but I could feel the ghost of OSHA past frowning at me when I did. Hauling it up the stairs? Yeah, I’d need a buddy for that… and it was 2020. By the time I was organizing the basement, we’d just gone into lockdown, and buddies were hard to come by. So I put it back on the wall, plugged in my laptop, and turned it on.

I was gobsmacked. It looked exactly like a CRT– a giant, totally flat CRT in glorious 1080p. When I stepped to the side, it struck me again: like a CRT, the viewing angle is “yes”. Continue reading “In Praise Of Plasma TVs”

Server racks branded with Internet Archive

Internet Archive Hits One Trillion Web Pages

In case you didn’t hear — on October 22, 2025, the Internet Archive, who host the Wayback Machine at archive.org, celebrated a milestone: one trillion web pages archived, for posterity.

Founded in 1996 by Brewster Kahle the organization and its facilities grew through the late nineties; in 2001 access to their archive was greatly improved by the introduction of the Wayback Machine. From their own website on Oct 21 2009 they explained their mission and purpose:

Most societies place importance on preserving artifacts of their culture and heritage. Without such artifacts, civilization has no memory and no mechanism to learn from its successes and failures. Our culture now produces more and more artifacts in digital form. The Archive’s mission is to help preserve those artifacts and create an Internet library for researchers, historians, and scholars.

We were curious about the Internet Archive technology. Storing a copy (in fact two copies!) of the internet is no mean feat, so we did some digging to find out how it’s done. The best information available is in this article from 2016: 20,000 Hard Drives on a Mission. They keep two copies of every “item”, which are stored in Linux directories. In 2016 they had over 30 petabytes of content and were ingesting at a rate of 13 to 15 terabytes per day, web, and television being the most voluminous.

In 2016 they had around 20,000 individual disk drives, each housed in specialized computers called “datanodes”. The datanodes have 36 data drives plus two operating system drives per machine. Datanodes are organized into racks of 10 machines, having 360 data drives per rack. These racks are interconnected via high-speed Ethernet to form a storage cluster.

Even though content storage tripled over 2012 to 2016, the count of disk drives stayed about the same; this is because of disk drive technology improvements. Datanodes that were once populated with 36 individual 2 terabyte drives are today filled with 8 terabyte drives, moving single node capacity from 72 terabytes (64.8 T formatted) to 288 terabytes (259.2 T formatted) in the same physical space. The evolution of disk density did not happen in a single step, so there are populations of 2, 3, 4, and 8 T drives in the storage clusters.

We will leave you with the visual styling of Hackaday Beta in 2004, and what an early google.com or amazon.com looked like back in the day. Super big shout out to the Internet Archive, thanks for providing such an invaluable service to our community, and congratulations on this excellent achievement.

Micro:Bit Gets Pseudo-Polyphonic Sound With Neat Hack

The Micro:bit is a fun microcontroller development platform, designed specifically for educational use. Out of the box, it’s got a pretty basic sound output feature that can play a single note at a time. However, if you’re willing to get a bit tricky, you can do some pseudo-polyphonic stuff as [microbit-noob] explains.

The trick to polyphony in a monophonic world? Rapidly alternating between the different notes you want to be playing at the same time. Do this fast enough and it feels like they’re playing together rather than seperately. [microbit-noob] demonstrates how to implement this with a simple function coded for the Micro:bit. Otherwise, it uses the completely stock sound hardware. However, the IR receiver is added to the device in order to allow a simple remote control to be used to command the notes desired, along with some extra tactile buttons to add further control.

Is it chiptune? Well, it’s a chip, playing a tune, so yes. Even if it is through a tiny speaker stuck to the PCB. In any case, if you’re trying to get some better bleeps and bloops out of the Micro:bit, this is a great place to start. If you’ve got other hacks for Britain’s educational little board, let us know on the tipsline!