Soldering, Up Close And Personal

September 14, 2024 by 12 Comments

A word of warning before watching this very cool video on soldering: it may make you greatly desire what appears to be a very, very expensive microscope. You’ve been warned.

Granted, most people don’t really need to get this up close and personal with their soldering, but as [Robert Feranec] points out, a close look at what’s going on when the solder melts and the flux flows can be a real eye-opener. The video starts with what might be the most esoteric soldering situation — a ball-grid array (BGA) chip. It also happens to be one of the hardest techniques to assess visually, both during reflow and afterward to check the quality of your work. While the microscope [Robert] uses, a Keyence VHX-7000 series digital scope, allows the objective to swivel around and over the subject in multiple axes and keep track of where it is while doing it, it falls short of being the X-ray vision you’d need to see much beyond the outermost rows of balls. But, being able to look in at an angle is a huge benefit, one that allows us a glimpse of the reflow process.

More after the break

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A 1930s Ham Station

September 14, 2024 by 11 Comments

[Mikrowave1] wanted to build an authentic 1930s-style ham radio station that was portable. He’s already done a regenerative receiver, but now he’s starting on a tube transmitter that runs on batteries. He’s settled on a popular design for the time, a Jones push-pull transmitter. Despite the tubes, it will only put out a few watts, which is probably good for the batteries which, at the time, wouldn’t have been like modern batteries. You can see the kickoff video below.

According to the video, these kinds of radios were popular with expeditions to exotic parts of the world. He takes a nostalgic look back at some of the radios and antennas used in some of those expeditions.

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Player Ukulele Pulls Your Strings

September 13, 2024 by 6 Comments

Automated musical instruments aren’t a new idea. From water chimes to player pianos, they’ve been around for a while. But we can’t remember the last time we saw a player ukulele. [Zeroshot] shows us one, though, and it uses an Arduino. You can see and hear it in the video below.

Honestly, with all the stepper motors, linear rails, and belts, we thought it looked like a 3D printer, at least up at the business end. [Zeroshot] thought it would be easier to build a robot than to actually learn to play the instrument. We aren’t sure we agree.

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Pulling Apart An Old Satellite Truck Tracker

September 13, 2024 by 9 Comments

Sometimes there’s nothing more rewarding than pulling apart an old piece of hardware of mysterious origin. [saveitforparts] does just that, and recently came across a curious satellite system from a surplus store. What else could he do, other than tear it down and try to get it humming? 

The device appeared to be satellite communication device for a tracking unit of some sort, complete with a long, thick proprietary cable. That led to a junction box with a serial port and an RJ45 port, along with some other interfaces. Disassembly of the unit revealed it contained a great deal of smarts onboard, including some kind of single-board computer. Comms-wise, it featured a cellular GPRS interface as well as an Orbcomm satellite modem. It also packed in GPS, WiFi, Xbee, Ethernet, and serial interfaces. It ultimately turned out to be a Digi ConnectPort X5 device, used as a satellite tracking system for commercial trucks.

What’s cool is that the video doesn’t just cover pulling it apart. It also dives into communicating with the unit. [saveitforparts] was able to power it up and, using the manufacturer’s software, actually talk to the device. He even found the web interface and tested the satellite modem.

Ultimately, this is the kind of obscure industry hardware that most of us would never come into contact with during our regular lives. It’s neat when these things show up on the secondary market so hackers can pull them apart and see what makes them tick. Video after the break.

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Building A Multi-Purpose Electrochemistry Device

September 13, 2024 by 11 Comments

We don’t get enough electrochemistry hacks on these pages, so here’s [Markus Bindhammer] of YouTube/Marb’s lab fame to give us a fix with their hand-built general-purpose electrochemistry device.

The basic structure is made from plyboard cut to size on a table saw and glued’n’screwed together. The top and front are constructed from an aluminium sheet bent to shape with a hand-bender. A laser-printed front panel finishes the aesthetic nicely, contrasting with the shiny aluminium. The electrode holders are part of off-the-shelf chemistry components, with the electrical contacts hand-made from components usually used for constructing stair handrails. Inside, a 500 RPM 12 V DC geared motor is mounted, driving a couple of small magnets. A PWM motor speed controller provides power. This allows a magnetic stirrer to be added for relevant applications. Power for the electrochemical cell is courtesy of a Zk-5KX buck-boost power supply with a range of 0 – 36 V at up to 5 A  with both CV and CC modes. A third electrode holder is also provided as a reference electrode for voltammetry applications. A simple and effective build, we reckon!

Over the years, we’ve seen a few electrochemical hacks, like this DIY electroplating pen, a DIY electrochemical machining rig, and finally, a little something about 3D printing metal electrochemically.

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Simple PCB Agitator Gets The Job Done

September 13, 2024 by 17 Comments

These days, PCB fab houses are just about everywhere, and you can’t go buy a taco without walking past eight of them. Still, some out there still like to etch their PCBs at home. If that sounds like you, you might see some value in [Chris Borge]’s PCB agitator. 

The design mostly relies on 3D printed parts, including the main body. It has a heavy base which is filled with concrete to keep it nicely weighed down on the table. A table for holding a PCB and fluid tank is then installed on top, via a bearing which allows it to pivot in one axis. An Arduino Nano commands the agitation of the table top, and hence the PCB etching tank, with a servo used to actually shift the table back and forth.

It’s a simple design — far simpler than some of the advanced coffee-making hardware we’ve seen recently. Regardless, it gets the job done, and done well! In testing, it accelerated [Chris]’s etching jobs significantly, we’re talking hours here. Meanwhile, if you don’t have a 3D printer on hand, you could always try building one out of junk instead!

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There’s Already A Nixie Addon For The 2024 Supercon Badge

September 12, 2024 by No comments

Nixie tubes are cool, and hackers like them. Perhaps for those reasons more than any other, [Kevin Santo Cappuccio] has developed a very particular Simple Add-On for the 2024 Hackaday Supercon badge.

Rad, no?

The build began with a Burroughs 122P224 Nixie tube, and a HV8200 power supply. The latter component is key—it’s capable of turning voltages as low as 3 V into the 180V needed to power a Nixie. Then, an 18-position selector switch was pulled out of a resistance substitution box, and [Kevin] whipped up a basic DIY slip ring using some raw copper clad board.

Smoosh it all together, and what do you get? It’s a Nixie tube you can spin to change the number it displays. Useful? Hardly, unless you want to display varying glowing numbers to people at unreadable angles. Neat? Very. Just don’t touch any of the pins carrying 180 V, that’ll sting. Still, [Kevin] told us it’s pretty tucked away. “I’m totally comfortable touching it, but also would get sued into oblivion selling these on Amazon,” he says.

As [Kevin] notes in his post, the 2024 badge is all about the add-ons— and there’s actually a contest! We suspect [Kevin] will have a strong chance of taking out the Least Manufacturable title.

If you need more information about the Simple Add-On (SAO) interface, [Brian Benchoff] posted the V1.69bis standard on these very pages back in 2019. Apparently the S used to stand for something else. Video after the break.

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