Your Next Airport Meal May Be Delivered By Robot

December 23, 2022 by 26 Comments

Robot delivery has long been touted as a game-changing technology of the future. However, it still hasn’t cracked the big time. Drones still aren’t airdropping packages into our gutters by accident, nor are our pizzas brought to us via self-driving cars.

That’s not to say that able minds aren’t working on the problem. In one case, a group of engineers are working ton a robot that will handle the crucial duty of delivering food to hungry flyers at the airport.

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Push ESP32 Over The Air Updates From GitHub

December 13, 2022 by 21 Comments

Let’s say you’re working on an ESP32 project to send off to your grandma; something she can just plug in and it will start automatically monitoring her plant’s water levels. But you discover a critical flaw in the firmware and need to update it. Does she send it back? Do you walk her through dropping the update via the Arduino IDE OTA? The easiest way would be to plan and use something like esp_ghota, an OTA framework by [Justin Hammond].

OTA (Over-The-Air) updates are a fantastic feature of the ESP32, and we’ve covered libraries that make it easy. But compared to those earlier projects, esp_ghota takes a different approach. Rather than hosting a web server where someone can drop a binary, it looks at GitHub releases. [Justin] had to include a streaming JSON parser, as GitHub API responses tend to be beefy. The workflow is straightforward, push a new commit to your main branch on GitHub, and the action will trigger, building a few different versions. Your little plant watering reminder at your grandma’s will check every so often to see if a new version has been pushed and can update with rollback on littlefs, fatfs, and spiffs filesystems.

It’s an incredible project that we suspect will be very useful for many folks to update their projects. [Justin] even includes an example GitHub action and a sample ESP32 project.

Printed Propeller Blades Repair Indoor Flyer

December 9, 2022 by 5 Comments

Fair warning for readers with a weak stomach, the video below graphically depicts an innocent rubber band airplane being obliterated in mid-air by a smug high-tech RC helicopter. It’s a shocking display of airborne class warfare, but the story does have a happy ending, as [Concrete Dog] was able to repair his old school flyer with some very modern technology: a set of 3D printed propeller blades.

Now under normal circumstances, 3D printed propellers are a dicey prospect. To avoid being torn apart by the incredible rotational forces they will be subjected to, they generally need to be bulked up to the point that they become too heavy, and performance suffers. The stepped outer surface of the printed blade doesn’t help, either.

But in a lightweight aircraft powered by a rubber band, obviously things are a bit more relaxed. The thin blades [Concrete Dog] produced on his Prusa Mini appear to be just a layer or two thick, and were printed flat on the bed. He then attached them to the side of a jar using Kapton tape, and put them in the oven to anneal for about 10 minutes. This not only strengthened the printed blades, but put a permanent curve into them.

The results demonstrated at the end of the video are quite impressive. [Concrete Dog] says the new blades actually outperform the originals aluminum blades, so he’s has to trim the plane out again for the increased thrust. Hopefully the extra performance will help his spindly bird avoid future aerial altercations.

On the electrically powered side of things, folks have been trying to 3D print airplane and quadcopter propellers for almost as long as desktop 3D printers have been on the market. With modern materials and high-resolution printers the idea is more practical than ever, though it’s noted they don’t suffer crashes very well.

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A repair stand for bicycles with an integrated scale

DIY Repair Stand Holds Your Bike And Weighs It

December 4, 2022 by 24 Comments

If you’ve ever done maintenance or repair work on your bicycle, you’ll know that positioning a bike in your workshop isn’t trivial. You can use your bike’s kickstand, or lean it against a wall, but then you can’t work on the wheels. You can place it upside-down, but then the shifters and brake levers are hard to reach. You can hang it from the ceiling, but then you first need to install hooks and cables in hard-to-reach places. Ideally you’d want to have one of those standing clamp systems that the pros use, but their price is typically beyond a hobbyist’s budget.

Or at least, that’s how it used to be. As [Dane Kouttron] discovered, a simple wall-mounted bike clamp can be had for as little as $35 on eBay, and can easily be converted into a smart mobile repair stand. [Dane] fashioned an adjustable stand from some steel pipes he had lying around, and 3D-printed an adapter bracket to mount the bike clamp on it. This worked fine, but why stop at a simple clamp when you can expand it with, say, an integrated scale to weigh your bikes while you work on them? Continue reading “DIY Repair Stand Holds Your Bike And Weighs It” →

Standing Desk With A Clever Flair

November 29, 2022 by 27 Comments

Standing desks (also known as sit-stand desks) are somewhat polarizing. The height is adjustable, but the idea is that you move between sitting and standing while you work. Hundreds of manufacturers are out there, but they’re all the same. Two metal legs that extend and one or more motors to move the legs up and down. [JAR Made] tried to make something slightly different for their standing desk with an extending curved surface.

The build started with some gorgeous alder that was milled into square with a track saw and a planer — no jointer was required. However, he wanted long boards and was debating how to butt join the pieces together and decided on pocket holes with dowels to try and clamp the boards together while the glue dried. The resulting product was one that [JAR Made] was unhappy with. He pivoted on his feet by switching Baltic birch plywood for the main desk surface. Which was bent using a kerf-cutting technique (though just using a track saw rather than a CNC bit).

Here is where you can see him learn from his earlier mistakes. He routed a half lap in the plywood for the butt joint to give it more strength and devised a clever clamping mechanism using CA glue and painter’s tape to get good clamping pressure. The alder from earlier came in use to serve as a front edge for the plywood and a groove to hold the sliding piece of plywood that extends and retracts as the desk goes up and down.

Regular old standing desk legs screw into the underside of the desk and allow it to move up and down. Overall, it’s a wonderful build of a gorgeous desk. We love seeing people make mistakes and then pivot and learn from them. Perhaps the next step is to automate the desk to move on its own.

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Better Air Quality Sensing With CO2

November 21, 2022 by 19 Comments

Measuring air quality, as anyone who has tried to tackle this problem can attest, is not as straightforward as it might seem. Even once the nebulous term “quality” is defined, most sensors use something as a proxy for overall air health. One common method is to use volatile organic compounds (VOCs) as this proxy but as [Larry Bank] found out, using these inside a home with a functional kitchen leads to a lot of inaccurate readings. In the search for a more reliable sensor, he built this project which uses CO2 to help gauge air quality.

Most of the reason that CO2 sensors aren’t used as air quality sensors is cost. They are much more expensive than VOC sensors, but [Larry] recently found one that was more affordable and decided to build this project around it. The prototype used an Arduino communicating over I2C to the sensor and an OLED screen, which he eventually put in a 3D printed case to carry around to sample CO2 concentration in various real-world locations. The final project uses a clever way of interfacing with the e-paper display that we featured earlier.

While CO2 concentration doesn’t tell the full story of air quality in a specific place, it does play a major role. [Larry] found concentrations as high as 3000 ppm in his home, which can cause a drop in cognitive function. He’s made some lifestyle changes as a result which he reports has had a beneficial impact. For human-occupied indoor spaces, CO2 can easily be the main contributor to poor air quality, and we’ve seen at least one other project to address this concern directly.

How To Repair? The Death Of Schematics

November 21, 2022 by 97 Comments

There was a time when, if you were handy with a soldering iron, you could pretty easily open up a radio or TV repair business. You might not get rich, but you could make a good living. And if you had enough business savvy to do sales too, you could do well. These days there aren’t many repair shops and it isn’t any wonder. The price of labor is up and the price of things like TVs drops every day. What’s worse is today’s TV is not only cheaper than last year’s model, but probably also better. Besides that, TVs are full of custom parts you can’t get and jam-packed into smaller and smaller cases.

Case in point, I saw a “black Friday” ad for a 40-inch 1080p flatscreen with a streaming controller for $98. Granted, that’s not huge by today’s standards and I’m sure it isn’t a perfect picture. But for $98? Even a giant high-quality TV these days might cost a bit more than $1,000 and you can get something pretty great for well under $500.

Looking back, a Sears ad showed a great deal on a 19″ color TV in 1980. The price? $399. That doesn’t sound too bad until you realize that today that would be about $1,400. So with a ratio of about 3.5 to 1, a $30/hour service call would be, today, $105. So for an hour’s service call with no parts, I could just buy that 40″ TV. Add even one simple part or another hour and I’m getting close to the big league TVs.

Did you ever wonder how TV repair technicians knew what to do? Well, for one thing, most of the time you didn’t have to. A surprising number of calls would be something simple like a frayed line cord or a dirty tuner. Antenna wires destroyed by critters was common enough. In the tube days, you could pretty easily swap tubes to fix the bulk of actual problems.

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