CNC Scroll Saw Add-On Cuts Beautiful Wooden Spirals

If there’s one thing that woodworkers have always been good at, it’s coming up with clever jigs and work-holding solutions. Most jigs, however, are considerably simpler and more static than this CNC-controlled scroll saw add-on that makes cool wooden spirals a snap.

As interesting as the products of this setup are, what we like about this is the obvious care and craftsmanship [rschoenm] put into making what amounts to a hybrid between a scroll saw and a lathe. Scroll saws are normally used to make narrow-kerf cuts in thin, delicate materials, often with complicated designs using very tight radius turns. In this case, though, stock is held between centers on the lathe-like carriage. The jig uses a linear slide driven by a stepper and a lead screw to translate the workpiece perpendicular to the scroll saw blade while a geared headstock rotates it. Starting with the blade inserted into a through-hole, the saw slowly cuts a beautiful nested spiral down the length of the workpiece. An Uno, a GRBL shield, and some stepper drivers let a little G-code control the two axes of the jig.

The video below shows it in action; things do get a bit wobbly as the cut progresses, but in general the jig works wonderfully and results in some lovely pieces. At first we thought these would purely be objets d’art, but then we thought about this compression screw grinder for DIY injection molding machines and realized these wooden screws look pretty similar.

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Phasors In LTSpice

[Ted] recently demonstrated the analysis of an RL circuit using a piece of paper, Octave, and LTSpice. If you prefer, the Octave code should work fine in MATLAB, as well. If you are looking to get serious about electronic theory this is a reasonably simple case and is a good chance to get a workout with some of the tools.

We like the approach because too often it is easy to just use the computer and not pick up the understanding that you get when working through a problem by hand. You do need to understand complex numbers, but, overall, the math isn’t too hairy.

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Custom Components In LTSpice

If you enjoy simulating circuits, you’ve probably used LTSpice. The program has a lot of powerful features we tend to not use, including the ability to make custom components that are quite complex. To illustrate how it works, [asa pro] builds a potentiometer component that is not only a good illustration but also a useful component.

The component is, of course, just two resistors. However, using parameters, the component gets two values, a total resistance and a percentage. Then the actual resistance values adjust themselves.

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99% Inspiration, 99% Perspiration, And 99% Collaboration

I was watching an oldish TEDx talk with Rodney Mullen, probably the most innovative street skater ever, but that’s not the point, and it’s not his best talk either. Along the way, he makes a claim that ideas — in particular the idea that a particular skateboard trick is even possible — are the most important thing.

His experience, travelling around the world on skateboard tours, is that there are millions of kids who are talented enough that when they see a video demonstrating that a particular trick idea is possible, they can replicate it in short order. Not because the video showed them how, but because it expanded their mind’s-eye view of what is possible. They were primed, and so what pushed them over the edge was the inspiration.

On the other side of the street, we’ve got Thomas Edison and his “1% inspiration, 99% perspiration” routine. Edison famously tried a bazillion filament recipes before settling on tungsten, and attributes his success to “putting his time in” or “good old-fashioned hard work” or similar. So who’s right?

The inventor of Casper Slide and the phonograph are both right. Rodney is taking it for granted that these kids have put their time in; they are skaters after all, they skate. He doesn’t see the 99% perspiration because it is the natural background, while the inspiration flashes out in Eureka moments.

Similarly, Thomas E. way underestimates inspiration. He’s already fixated on this novel idea to take an arc lamp and contain it in a glass envelope — that’s what he’s spending all of his perspiration on, after all. But without that key inspiration, all he’d be is sweaty.

And they’re also both wrong! They’re both missing a third ingredient: collaboration. Certainly Mullen, who spent his life hanging out with other skaters, teaching them what he knows, and learning from them in turn, wouldn’t say the community of skaters didn’t shape him. Even in the loner’s sport of skating, nobody is alone. And Edison? His company profited greatly from broader advances in science, and the scientific literature. Menlo Park existed to take bright, well-trained minds and put them all in one place, sharing, teaching, and working together. It embodied the idea of collaborative innovation, and that’s where some of his best work was done.

So I’m with Isaac Newton, “standing on the shoulders of giants“. Success is 99% collaboration. This leaves us with one problem: the percentages don’t add up. But that’s alright by me.

Smart Lid Spies On Sourdough Starter, Sends Data Wirelessly

[Justin Lam] created a wonderfully-detailed writeup of his Smart Sourdough Lid project, which was created out of a desire to get better data on the progress and health of his sourdough starters, and to do so more efficiently. The result is a tidy, one-piece lid that constantly measures temperature, humidity, and height of the starter in the jar. Data is sent wirelessly for analysis, but there is also a handy OLED display on the top of the lid that shows immediately useful data like how much the starter has peaked, and how much time has passed since it did so.

The PCB was optimized for size, and not designed with mounting in mind, so a hot-glued machine screw serves as a “button extender”. Issues like this can happen when enclosures are designed after the fact; it’s something to which we can all relate.

We really like how focused the design is, and the level of detail [Justin] goes into to explain his design decisions and describe how well they worked out. This isn’t [Justin]’s first kick at the can when it comes to getting data on his sourdough, after all. We remember his earlier work using computer vision to analyze sourdough starters, and he used what he learned to inform this new design; the smart lid is easier to use and handles data much more efficiently.

The project’s GitHub repository has all the information needed to build your own. The lid is ESP8266-based and integrates a VL6180X time-of-flight (ToF) distance sensor, DHT22 to sense temperature and humidity, and a small SSD1306 OLED display for data. A small custom PCB keeps the modules tidy, and a 3D-printed custom enclosure makes it one tidy package.

[Justin] also analyzes the results he obtained and talks about what they mean in the last part of his writeup, so if you’re into baking and interested in his findings, be sure to give that a look.

Inspire Dev Kit Drops Price Of MSLA Printer To Just $30

Over the last couple of years, we’ve seen massive price reductions on consumer 3D printers based on masked stereolithography (MSLA) technology. As the name implies, these machines use a standard LCD panel to selectively mask off the ultraviolet light coming from an array of LEDs. Add in a motorized Z stage, and you’ve got a simple and cheap way of coaxing UV resin into three dimensional shapes. These days, $200 USD can get you a turn-key MSLA printer with resolution far beyond the capabilities of filament-based FDM machines.

But [JD] still thinks we can do better. His project aims to produce a fully-functional MSLA printer for $30, and perhaps as low as $15 if manufactured in sufficient quality. He believes that by making high-resolution 3D printing more accessible, it will allow users all over the globe to bring their ideas to life. It’s no wonder he’s calling his machine the Inspire 3D Printer.

A test fixture for the LCD module.

This isn’t just some pie in the sky concept rolling around in [JD]’s head, either. You can order the Inspire Development Kit right now for just $30, though he makes it clear what you’ll receive isn’t quite a functional MSLA printer. By leveraging a common LCD module, the ESP32, and several 3D printed parts, he’s proven his price point for the kit is achievable; but there’s still plenty of work that needs to be done before the machine is ready for the general public.

For one thing, he’s still working the kinks out of the Z movement. The current design is 3D printed, but [JD] says he’s not quite happy with the amount of slop in the movement and is considering replacing the entire thing with the linear actuator from an optical drive. We’ve already seen these parts reused for accurately positioning lasers, so there’s certainly precedent for it. The firmware for the ESP32 is also in its infancy, and currently only allows the user to print from a selection of simple hard-coded shapes as a proof of concept.

We’ve seen DIY attempts at resin printers in the past, but they’ve often been based on more complex techniques involving projectors or UV lasers. Masked stereolithography is much more approachable for the home gamer, and projects like the Inspire 3D Printer show just how little it really takes to pull solid objects out of a puddle of goo.

Google-Inspired USB-PD Sniffer For The DIY Crowd

If you want to hack around with the communication protocol that USB Power Delivery devices use to negotiate their power requirements with the upstream source, a tool like Google’s Twinkie really helps. With it you can sniff data off the line, analyze it, and even inject your own packets. Luckily for us, the search giant made the device open source so we can all have one of our own.

Unfortunately, as [dojoe] found out, the Twinkie isn’t particularly well suited for small-scale hobbyist manufacturing. So he came up with a revised design he calls Twonkie that replaces the six layer PCB with a much more reasonable four layer version that can be manufactured cheaply by OSHPark, and swaps out the BGA components with QFP alternatives you can hand solder.

That said, it’s still likely to be a challenging build for the home gamer. There’s quite a few 0402 passives on there, and while those are doable with an iron, it can certainly be tricky. To take some pressure off, [dojoe] says he tried to optimize the board layout as much as possible for hand assembly. He was even able to avoid needing hot air by straddling the PCB with USB-C mounts intended for vertical applications.

Given the current chip shortage, [dojoe] says the biggest problem might actually getting your hands on the STM32F072CB microcontroller at the Twonkie’s core. To that end, the board supports TQFP44 and QFN44 footprints, and you can even use a STM32F072C8 at the cost of some functionality. With a bit of luck, hopefully you can find a chip that will work in the parts bin.