![[Boltz999]'s carrot interconnect.](https://hackaday.com/wp-content/uploads/2019/12/carrot-interconnect.jpg)
Does this mean that our gold-nanoparticle-plated oxygen-free directional audio cables are junk, and we should be heading for the supermarket to pick up a bag of root vegetables instead? I set out to test this new material in the secret Hackaday audio lab, located on an anonymous 1970s industrial estate in Milton Keynes, UK.
Continue reading “Organic Audio: Putting Carrots As Audio Couplers To The Test”
Chances are pretty good that most of us have used a bench vise to do things far beyond its intended use. That’s understandable, as the vise may be the most powerful hand tool in many shops, capable of exerting tons of pressure with the twist of your wrist. Not taking advantage of that power wouldn’t make any sense, would it?
Still, the clamping power of the vise could sometimes use a little finesse, which is the thinking behind these 3D-printed press brake tools. [Brauns CNC] came up with these tools, which consist of a punch and a die with mating profiles. Mounted to the jaws of the vise with magnetic flanges, the punch is driven into the die using the vise, forming neat bends in the metal. [Braun] goes into useful detail on punch geometry and managing springback of the workpiece, and handling workpieces wider than the vise jaws. The tools are printed in standard PLA or PETG and are plenty strong, although he does mention using his steel-reinforced 3D-printing method for gooseneck punches and other tools that might need reinforcement. We’d imagine carbon-fiber reinforced filament would add to the strength as well.
To be sure, no matter what tooling you throw at it, a bench vise is a poor substitute for a real press brake. Such machine tools are capable of working sheet metal and other stock into intricate shapes with as few setups as possible, and bring a level of power and precision that can’t be matched by an improvised setup. But the ability to make small bends in lighter materials with homemade tooling and elbow grease is a powerful tool in itself.
Continue reading “3D-Printed Tools Turn Bench Vise Into Expedient Press Brake”
If you write software, chances are you’ve come across Continuous Integration, or CI. You might never have heard of it – but you wonder what all the ticks, badges and mysterious status icons are on open-source repositories you find online. You might hear friends waxing lyrical about the merits of CI, or grumbling about how their pipeline has broken again.
Want to know what all the fuss is about? This article will explain the basic concepts of CI, but will focus on an example, since that’s the best way to understand it. Let’s dive in. Continue reading “Continuous Integration: What It Is And Why You Need It”
Join Hackaday in Belgrade, Serbia on May 9th, 2020 for the Hackaday Belgrade conference! The biennial hardware conference is just seventeen weeks from now. Early Bird tickets will go on sale shortly, but beginning right now you can hack your way into the conference by submitting a talk proposal. Accepted speakers receive free admission, plus everyone who submits a quality talk proposal will be given priority when tickets go on sale.
Yes, I’m talking to you. Hackaday strives to include first-time speakers in the slate of presenters at our conferences. We’re looking for unique, cutting-edge, whimsical, crazy, formidable, or world-changing topics revolving around hardware creation. From learning new tools or techniques to fabrication adventures, from code-wrangling that firmware project to pulling off an art installation, and from forgotten hardware history to the impossible made possible on your own workbench, we need to hear your stories!
That project for which you went into the deep weeds and worked your way back out again? Everyone at a Hackaday conference wants to hear about it and in the greatest detail possible. After all, we’re your fellow hackers. In fact, you should probably bring the hardware along for the ride.
None of this happens in a vacuum. This is the third Hackaday Belgrade conference, which have now settled into a tick-tock cadence of even-numbered years. The first two both sold out, this one will as well, and the result is always an action-packed, nearly 24-hour marathon sprint of talks, workshops, and hardware hacking. But the only reason this works is because amazing people just like you make it a priority in their life to be there.
So take the plunge, put together your talk proposal and submit it before March 2nd. But don’t stop there, pester your friends and your heros to do the same. Block out May 9th on your schedule (roughly 9 am-2 am) and take the day before off of work. While you’re at it, convince your boss and coworkers to come along with you. See you in Belgrade!
Sometimes it’s ok to sacrifice some practicality for aesthetics, especially for passion projects. Falling solidly in this category is [Peter Forsberg]’s beautiful, barely functional steam punk motorcycle. If this isn’t hacker art, then we don’t know what is.
The most eye-catching part of the motorcycle is the engine and drive train, with most of the mechanical components visible. The cylinders are clear glass tubes with custom pistons, seals, valves and push rods. The crank mechanism is from an old Harley and is mounted inside a piece of stainless steel pipe. Because it runs on compressed air it cools down instead of heating up, so an oil system is not needed.
For steering, the entire front of the bike swings side to side on hinges in the middle of the frame, which is quite tricky to ride with a top speed that’s just above walking speed. It can run for about 3-5 minutes on a tank, so the [Peter] mounted a big three-minute hour glass in the frame. The engine is fed from an external air tank, which he wears on his back; he admits it’s borderline torture to carry the thing for any length of time. He plans to build a side-car to house a much larger tank to extend range and improve riding comfort.
[Peter] admits that it isn’t very good as a motorcycle, but the amount of creativity and resourcefulness required to make it functional at all is the mark of a true mechanical hacker. We look forward to seeing it in its final form.
Continue reading “Steampunk Motorcycle Runs On Compressed Air, Is Pure Hacking Art”
When you need coffee, you don’t need any hassles standing between you and caffeination. Especially ironic hassles, like having to do more to turn on appliances inside of home automation schemes than you did without them.
[Maurice Makaay] bought a smart plug to add this beautiful drip coffee machine to his Z-Wave setup, but it isn’t all that smart. Starting the brew remotely means making sure that both the machine’s power switch and the smart plug switch are on. Some members of the household still like making their coffee the old-fashioned way, so [Maurice] came up with a smart, single switch solution to satisfy both cases.
The answer comes in the form of a Z-Wave switch that takes dual inputs and is small enough to fit inside the machine. After a lot of searching around for compatible, splash-proof parts, [Maurice] replaced the existing on/off rocker with a momentary rocker for making coffee manually. That switch labeled ‘extra heet’ used to turn the warming burner on and off. Since he never uses the burner, the switch receptacle now houses a power indicator light.
[Maurice] went about this mains appliance hack the right way — he used extra thick wires connected with lever nuts, and kept the machine’s equally beautiful spare parts and safety documentation by his side the whole time. A person could probably become a lot more comfortable with the idea of installing these by looking over [Maurice]’s pictures of the process.
You know how coffee makes everything better? Turns out ‘everything’ includes printer filament.
Even if you’re pretty sure what the answer will be, a marriage proposal is attended by a great deal of stress to make the event as memorable and romantic as possible. You’ve got a lot of details to look after, not least of which is the ring. So why not take some of the pressure off and just 3D-print the thing?
No, a cheesy PLA ring is probably not going to cut it with even the most understanding of fiancees, and that’s not at all what [Justin Lam] did with this DIY engagement ring. He took an engineer’s approach to the problem – gathering specs, making iterative design changes in Fusion 360, and having a prototype ring SLA printed by a friend. That allowed him to tweak the design before sending it off to Shapeways for production. We were surprised to learn that jewelry printing is a big deal, and Shapeways uses a lost-wax process for it. First a high-resolution wax SLA printer is used to make a detailed positive, which is then used to make a plaster mold. The mold is fired to melt the wax, and molten gold is poured in to make the rough casting, which is cleaned and polished before shipping.
Once he had the ring, [Justin] watched a few jewelry-making videos to learn how to set the family heirloom stone into the bezel setting; we admit we cringed a bit when he said he used the blade shaft of a screwdriver to crimp the edge of the bezel to the stone. But it came out great, even if it needed a bit of resizing. The details of the proposal are left to the romantically inclined, but TL;DR – she said yes.
Congratulations to the happy couple, and to [Justin] for pulling off a beautiful build. Most of our jewelry hacks are of the blinkenlight variety rather than fine jewelry, although we have featured a machinist’s take on the subject before.
