Mini CNC Mill Goes Horizontal To Reuse CD Drives

August 25, 2020 by 22 Comments

Here at Hackaday, we pride ourselves on bringing you the freshest of hacks, preferably as soon as we find out about them. Thanks to the sheer volume of cool hacks out there, though, we do miss one occasionally, like this e-waste horizontal CNC mill that we just found out about.

Aptly called the “CDCNC” thanks to its reliance on cast-off CD drive mechanisms for its running gear, [Paul McClay]’s creation is a great case study on what you can do without buying almost any new parts. It’s also an object lesson in not getting caught in standard design paradigms. Where most CNC mills mount the spindle vertically, [Paul] tilted the whole thing 90 degrees so the spindle lies on its side. Moving it back and forth on a pair of CD drive mechanisms is far easier than fighting gravity for control, and as a bonus the X- and Y-axes have minimal loading too. The video below shows the mill in action, and it’s easy to see how the horizontal arrangement really helps make this junk bin build into something special.

We think [Paul] did a great job of thinking around the problem with this build, and we’re glad he took the time to tip us off. Apparently it was the upcoming CNC on the Desktop Hack Chat that moved him to let us know about this build. Here’s hoping he drops by for the chat and shares his experience with us.

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Checking In On The Damn Linux Tablet One

August 25, 2020 by 27 Comments

Tablets, slates, phones, and fablets, there are no shortage of electronics that take the Star-Trek-ish form factor of a handheld rectangle of glass that connects you to everything. This is the world we live in, but unfortunately it’s not currently a world with many Linux options, and certainly not one that includes modular design concepts. This is what motivated [Timon] to design the Damn Linux Table one, a “Proper Linux Tablet” built around the Nvidia Jetson Nano board.

The design really took off, because who isn’t interested in the ability to upgrade and customize a tablet? During last year’s Hackaday Supercon we caught up with [Timon] for an interview the morning after he won the Best Design prize for DLT one. Check out that video below, then join us after the break for an update on the latest from the project.

There’s only one week left to get your project entered in the 2020 Hackaday Prize. We won’t know this year’s winners until the Hackaday Remoticon rolls around this November. The Call for Proposals for that virtual conference is still open!

[Timon] is realistic about the limits of modular design. He readily admits you’re not going to upgrade a graphics card on a mobile device, but when it comes to the peripherals, why not? You might want to choose between micro-USB, USB-C, barrel-jack, or do something completely custom. One hacker’s NFC equipment might be replaced by another’s SDR or LoRa. This tablet design sees a world where connecting PCIe components to your mobile devices is completely doable. The point is to make a base model that works great, but has the potential to be what each different user wants their device to be.

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Frances Allen Optimised Your Code Without You Even Knowing

August 25, 2020 by 9 Comments

In 2020, our digital world and the software we use to create it are a towering structure, built upon countless layers of abstraction and building blocks — just think about all the translations and interactions that occur from loading a webpage. Whilst abstraction is undoubtedly a great thing, it only works if we’re building on solid ground; if the lower levels are stable and fast. What does that mean in practice? It means low-level, compiled languages, which can be heavily optimised and leveraged to make the most of computer hardware. One of the giants in this area was Frances Allen, who recently passed away in early August. Described by IBM as “a pioneer in compiler organization and optimization algorithms,” she made numerous significant contributions to the field. Continue reading “Frances Allen Optimised Your Code Without You Even Knowing” →

The USB Null Modem Cable Is Now A Thing

August 25, 2020 by 87 Comments

The classic serial null-modem cable was, among other things, used to connect two computers together for communications and file transfer. Largely eliminated in daily use by the advent of home networking, there are still fringe applications where such a thing can come in handy. [Nick Sayer] needed just such a tool, but one that would work in a modern USB environment. Enter the isolated USB null-modem.

The device consists of two USB Communication Device Class, or CDC chips, creating a USB serial port for each attached computer. The TX and RX lines are cross-connected to allow communication between the two sides. Rather than directly connect the lines, however, they pass through an opto-isolator. This is important, as it allows two computers at different ground potentials to be safely connected to each other without damage.

[Nick] originally created the device to solve a specific problem at his day job, but community response was large enough that he was kind enough to share the project online. Expect to see devices available on Tindie in future for those that need a hookup. While it’s not something everyone will need, for those that do, it should come in handy. If you’re looking for other useful applications for USB-serial devices, there’s plenty – you can even try your hand at software-defined radio!

Linux-Fu: Your Own Dynamic DNS

August 25, 2020 by 14 Comments

It is a problem as old as the Internet. You want to access your computer remotely, but it is behind a router that randomly gets different IP addresses. Or maybe it is your laptop and it winds up in different locations with, again, different IP addresses. There are many ways to solve this problem and some of them are better than others.

A lot of routers can report their IP address to a dynamic DNS server. That used to be great, but now it seems like many of them hound you to upgrade or constantly renew so you can see their ads. Some of them disappear, too. If your router vendor supplies one, that might be a good choice, until you change routers, of course. OpenWRT supports many such services and there are many lists of common services.

However, if you have a single public accessible computer, for example a Web server or even a cloud instance, and you are running your own DNS server, you really don’t need one of those services. I’m going to show you how I do it with an accessible Linux server running Bind. This is a common setup, but if you have a different system you might have to adapt a bit.

There are many ways to set up dynamic DNS if you are willing to have a great deal of structure on both sides. Most of these depend on setting up a secret key to allow for DNS updates and some sort of script that calls nsupdate or having the DHCP server do it. The problem is, I have a lot of client computers and many are set up differently. I wanted a system where the only thing needed on the client side was ssh. All the infrastructure remains on the DNS server.

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Prop-Driven Cardboard RC Car Doesn’t Skimp On Performance

August 25, 2020 by 17 Comments

[Kryzer Channel] takes making a DIY RC car to a whole new level with this prop-driven electric car that is made almost entirely out of cardboard (YouTube video, also embedded below.) By attaching an electric motor with a push prop to the back of the car, [Kryzer] avoids the need for any kind of drive system or gearing. Steering works normally thanks to some scratch-built linkages, but the brake solution is especially clever.

Braking is done by having a stocky servo push a reinforced stub downward, out of a hole in the center of the car. This provides friction against the road surface. After all, on an RC car a functional brake is simply not optional. Cutting the throttle and coasting to a stop works for a plane, but just won’t do for a car.

Winding thread around metal components then saturating with CA glue makes a durable assembly.

Layers of corrugated cardboard and hot glue make up the bulk of the car body, and some of the assembly techniques shown off are really slick and make the video really worth a watch. For example, the construction of the wheels (starting around 2:24) demonstrates making them almost entirely out of cardboard, saturated with CA glue for reinforcement, with a power drill acting as a makeshift lathe for trimming everything down. A section of rubber inner tube provides the tire surface and a piece of hard plastic makes a durable hub. Wraps of thread saturated in CA glue, shown here, is another technique that shows up in several places and is used in lieu of any sort of fasteners.

The well-edited video (embedded below) is chock full of clever assembly and construction. Unsurprisingly, this is not [Krazer]’s first cardboard vehicle: their video channel has other impressive cardboard models and racers to show off.

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Schlieren On A Stick

August 25, 2020 by 10 Comments

Schlieren imaging is a technique for viewing the density of transparent fluids using a camera and some clever optical setups. Density of a fluid like air might change based on the composition of the air itself with various gasses, or it may vary as a result of a sound or pressure wave. It might sound like you would need a complicated and/or expensive setup in order to view such things, but with a few common things you can have your own Schlieren setup as [elad] demonstrates.

His setup relies on a cell phone, attached to a selfie stick, with a spherical mirror at the other end. The selfie stick makes adjusting the distance from the camera to the mirror easy, as a specific distance from the camera is required as a function of focal length. For cell phone cameras, it’s best to find this distance through experimentation using a small LED as the point source. Once it’s calibrated and working, a circular field of view is displayed on the phone which allows the viewer to see any change in density in front of the mirror.

The only downside of this build that [elad] notes is that the selfie stick isn’t stiff enough to prevent the image from shaking around a little bit, but all things considered this is an excellent project that shows a neat and useful trick in the photography/instrumentation world that could be useful for a lot of other projects. We’ve only seen Schlieren imaging once before and it used a slightly different method of viewing the changing densities.

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