Is A Cheap Inverter Welder Worth It?

We’ve all seen cheap welders for sale from the usual online sources, small inverter stick welders for a very tempting price. But are they any good? When my local supermarket had one in its offers aisle, I took the plunge and placed it in my cart alongside the usual week’s supply of Marmite. That was some time around the start of the year.

Does Your Supermarket Sell Welders?

My Workzone welder from the supermarket.
My Workzone welder from the supermarket.

What I’d bought from my local Aldi was a Workzone WWIW-80, an 80 A unit that had cost me somewhere just over £60 (about $75), and came with welding leads and a rather poor quality face shield. The German discount supermarket chains specialise in periodic offers on all kinds of interesting things, so a very similar unit has also been for sale with a Parkside brand from their competitor Lidl. These small inverter welders are fairly generic, so they can be found with a variety of brands and specifications at a lower price online if you don’t mind forgoing the generous Aldi 3 year guarantee. The cheapest I’ve seen was about £35, or $44, but that price included only the inverter, without welding leads.

As a working blacksmith my dad has had a high-quality inverter welder since the 1990s, so my frame of reference is based upon that. He tried one of the first tiny inverters when they originally came to market in the last decade, but it couldn’t take the demands of a professional welder and packed up. I thus didn’t have high expectations of this unit, but I needed one of my own and for the price it was worth the punt. I’ve used it for occasional general purpose heavy welding tasks, repairing bits of farm machinery and fittings, and rebuilding some steps on a narrowboat in 7 mm plate. It’s acquitted itself well in those tasks, in that I am not a skilled welder and my work isn’t the tidiest, but it’s allowed me to do a satisfactory job.

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High-Speed PCB Design Hack Chat With Bil Herd

Join us on Wednesday, September 25 at noon Pacific for the High-Speed PCB Design Hack Chat with Bil Herd!

Printed circuits have become so commoditized that we seldom think much about design details. EDA software makes it easy to forget about the subtleties and nuances that make themselves painfully obvious once your design comes back from the fab and doesn’t work quite the way you thought it would.

PCB design only gets more difficult the faster your circuit needs to go, and that’s where a depth of practical design experience can come in handy. Bil Herd, the legendary design engineer who worked on the Commodore C128 and Plus4/264 computers and many designs since then, knows a thing or two in this space, and he’s going to stop by the Hack Chat to talk about it. This is your chance to pick the brain of someone with a wealth of real-world experience in high-speed PCB design. Come along to find out what kind of design mistakes are waiting to make your day miserable, and which ones can be safely ignored. Spoiler alert: square corners probably don’t matter.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, September 25 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about. Continue reading “High-Speed PCB Design Hack Chat With Bil Herd”

Punch Through Switches Gears, Shucks Beans

Do you own a LightBlue Bean or Bean+ from Punch Through? If you don’t have one now, you probably never will, as the company has recently announced they’re no longer selling or supporting the Bluetooth Low Energy microcontrollers. The company says that after selling more than 100,000 Bean devices, the challenge of keeping up with a constantly evolving software ecosystem became too difficult, and they are instead going to focus their efforts on advising other companies on how to best develop Bluetooth products.

Frankly, that sounds a bit like getting advice on how to build a fully armed and operational battle station from the Empire, but who are we to judge. While the Bean family of devices clearly wasn’t able to go the distance, Punch Through at least got them out the door and supported them for longer than many might have expected given the increased competition in the BLE market. It’s not hard to do the math: the LightBlue Bean retailed for around $35 USD, and today you can get a BLE-capable ESP32 for five bucks.

So what happens to all those Beans out in the wild? Normally, the parent company dropping support for a microcontroller wouldn’t be that big of a deal, but this time around we have the “Bean Loader” to contend with. This piece of software is used to push code to the device over Bluetooth, and it’s possible that the constant march of operating system upgrades (especially on mobile devices) will eventually break it. Long story short, there’s nothing to worry about in the short term. But down the road, these Beans might be baked.

Luckily, Punch Through did provide some pretty extensive documentation for the Beans. If there’s significant demand, we imagine the community will do their best to take over development of whatever ancillary software is required to keep the hardware usable for the foreseeable future. Speaking of which, the schematics and PCB layouts for both the Bean and Bean+ have been released under the Creative Commons Attribution 4.0 International license, so it’s not outside the realm of possibility that somebody else might put them back into production.

[Thanks to Chris for the tip.]

FIDO2: The Dream Of Password-Free Authentication On The WWW

Of all the things which are annoying about the modern World Wide Web, the need to create and remember countless passwords is on the top of most people’s lists. From dozens of passwords for everything from social media sites to shopping, company, and productivity-related platforms like Github, a large part of our day is spent dealing with passwords.

While one can totally use a password manager to streamline the process, this does not absolve you from having to maintain this list and ensure you never lose access to it, while simultaneously making sure credentials for the password manager are never compromised. The promise of password-less methods of authentication is that of a world where one’s identity is proven without hassle, and cannot ever be stolen, because it relies on biometrics and hardware tokens instead of an easily copied password.

The FIDO2 project promises Web Authentication that means never entering a password into a website again. But like everything, it comes with some strings attached. In this article, we’ll take a look at how FIDO2 plans to work and how that contrasts with the state of security in general.

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Speeding Up Drawing To MCU-Connected Serial Displays

Writing image data to serially connected (SPI/I2C) displays from a microcontroller is easy enough these days, courtesy of standards defined by the MIPI Alliance, yet there are some gotchas in it which may catch someone using it unaware. [Larry Bank] wrote up a good summary of how one can get maximum performance out of such a display link.

At the core is the distinction between pixel data and command transmissions. The change from command to pixel data mode requires signaling, which takes precious clock cycles away from transferring pixel data between the MCU and display. The common MIPI DCS instruction set allows for a big reduction in needed data transfers by allowing parts of the display to be addressed instead of requiring a full refresh. Yet by not properly segmenting command and data transfers, one ends up unnecessarily slowing down the process.

The result is that one can run something like a Pac-Man emulator on an AVR MCU with a sluggish 320×480 SPI LCD at 60 FPS, as one can see in the video that is embedded after the break. Check the article for another demo video as well.

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Windows 3.1 Screensavers, Now On Twitter

Back in the early dawn of the GUI age, cathode ray tubes were the dominant display technology for the personal computer. In order to avoid burn-in of static display elements, screensavers were devised to help prevent this problem. Out of love for the software of yesteryear, [Greg Kennedy] has put together a bot that posts Windows 3.1 screensavers on Twitter.

A Perl script runs the show in this case. Screensavers are packed into “units”, which are loaded by the script. A basic Windows 3.1 environment is then configured, and loaded into a specially patched DOSBOX that allows automated demo recording in a headless environment. Once up and running, video is recorded of the desktop and subsequent triggering of the screensaver. After a couple of minutes, the recording is stopped, and FFMPEG is used to transcode the video into a Twitter-suitable format. It’s then a simple job of Tweeting the video using the standard API.

It’s a fun project that makes sharing old screensavers easy. Be sure to check out the Twitter feed @dot_scr. If you’re addicted to the vintage aesthetic, try this Apple ][ screensaver hack on your Linux boxen. Video after the break.

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The Miniware TS100 As A USB-C Soldering Iron

Many readers will be familiar with the Miniware TS100 soldering iron, a lightweight temperature-controlled iron that is giving significantly more expensive soldering tools a run for their money. There is another model in the range, the TS80, which though it uses different tips than its sibling has the main distinguishing feature of USB-C power rather than a DC barrel jack. A cadre of users still prefer the TS100 for this reason, as an iron that can run from almost any low voltage DC power source. Any except USB-C, that is, an omission that [thinkl33t] has rectified with a USB-C adapter for the older model.

To achieve this, he’s used a readily-available ZYPDS USB-to-DC module and attached it to a barrel jack. For now, it’s simply held on by solder with a bit of heat-shrink over the top. [Thinkl33t] observes that this may not prove to be strong enough and he’ll eventually have to put it on a bit of cable. It’s a simple enough hack, but it serves as a quick introduction to these parts which perform the necessary USB-C magic to deliver a DC supply, as well as to highlight the relative scarcity of higher-power USB supplies.

At the moment there’s an inevitable move to USB-C All The Things, but it’s a trend that it seems many manufacturers of power sources have yet to catch up with. When a typical TS-80 owner finds their shiny new USB-C battery bank is, in reality, an older 5V USB bank with a USB-C connector fitted, it’s no wonder that their friends prefer the TS100. We hope that coming years will see a greater range of USB-C power options, but until then we like the versatility of the barrel jack on the TS100. Especially now that it can so readily be made to take USB-C power.

We reviewed the TS100 back in 2017, and two years of using it since then have not changed our opinion of it.

Thanks to the several tipsters including [thinkl33t]  himself who sent us this.