Red Carpet BB-8 internals

How BB-8 Works Revealed At Star Wars Celebration Europe

July 20, 2016 by 18 Comments

Finally the workings of the official BB-8 that you’ve seen rolling around at various events have been revealed. Its makers [Matt Denton] and [Josh Lee] participated in an hour-long presentation at Star Wars Celebration Europe 2016 just this past week where the various views of its internals were shown in action. It’s since had BB-8 builders (yours truly included) analyzing the workings for new ideas. We also now have the official name for it, red carpet BB-8.

For the first half of their talk they went over how BB-8 was implemented for Star Wars: The Force Awakens. As we’ve long known this was done using 7 puppeted BB-8’s, though it was revealed that only 4 were actually used, including a stationary one called the wiggler whose purpose you can guess. Another thing we didn’t know is that they did consider building a working BB-8 for filming but decided they needed something bullet proof, that would work right every time without making a film crew wait for repairs, and so went with the puppets instead.

The second half of their talk contained the big reveal, the mechanism inside red carpet BB-8’s ball. It turns out to be pretty close to what many builders have been doing. If you’ve seen the DIYer’s guide to the different BB-8 drive systems then you’ll understand when we say it’s a pendulum drive (aka axle drive). That is, there’s a motorized axle that crosses the middle of the ball and the ball rotates on that axle. Meanwhile a large mass suspended below the axle acts as the pendulum mass.

Red Carpet BB-8 side with cables
Red Carpet BB-8 side with actuator

BB-8 builders have known the importance of keeping as much mass as possible as low down as possible for stability, but it was revealed the great extent to which that has been done in the red carpet version. Motors for the head’s pitch and yaw are located at the bottom and their motion is transferred up to the center using what are maybe best known as bicycle brake cables. Another big reveal was a linear actuator for the body roll, tilting the center stuff with respect to the mass lower down. The actuator itself is located in the lower section. Also, BB-8 builders have been mounting the drive motors for rotating the ball with respect to the axle, in line with the axle. However, in red carpet BB-8 the motor is also at the bottom and its motion appears to be transferred up to the axle via belt and worm gears. You may mistake the gold cylinders on either side of the central gimbal system to be motors but they’re actually Moflon slip rings.

Those are just a few of the insights gained so far from analyzing the video below. Doubtless people will be noticing a lot more in the weeks to come.

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Pump Up The Volume With Lead Shot And LEDs

January 6, 2016 by 35 Comments

One of the redeeming qualities of many modern cheap keyboards is the built-in volume control buttons. But this is Hackaday, and many of us (and you) have Model Ms or newfangled mechanical keyboards that only have the essential keys. Those multimedia buttons only adjust the system volume anyway. We would bet that a lot of our readers have sweet sound systems as part of their rig but have to get up to change the volume. So, what’s the solution? Build a color-changing remote USB volume knob like [Markus] did.

Much like the Instructable that inspired him, [Markus] used a Digispark board and a rotary encoder. The color comes from a WS2812 LED ring that fits perfectly inside a milky plastic tub that once held some kind of cream. When the volume is adjusted, the ring flashes white at each increment and then slowly returns to whatever color it’s set to. Pushing the button mutes the volume.

The components are pretty lightweight, and [Markus] didn’t want the thing sliding all over the desk. He took an interesting approach here and filled the base with the lead from a shotgun round and some superglue. The rotating part of the button needed some weight too, so he added a couple of washers for a satisfying feel. Be sure to check out the demonstration after the break.

Digispark board not metal enough for you? Here’s a volume knob built around a bare ATtiny85 (which is the same thing anyway).

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tachtastic diy tachometer

Fantastic Tach Is Strangely Called Tachtastic

July 24, 2014 by 8 Comments

We all have projects from yesteryear that we wish had been documented better. [EjaadTech] is fighting back by creating a project page about a tachometer he built 3 years ago while in college. He’s done a great write-up documenting all the steps from bread-boarding to testing to finished project. All of the code necessary for this tachometer is available too, just in case you’d like to make one yourself.

At the heart of the project is an AVR ATMega8 chip that performs the calculations and controls the LCD output screen that displays both the immediate RPM as well as the average. To hold everything together, [EjaadTech] etched his own custom PCB board that we must say looks pretty good. In addition to holding all the necessary components, there is also an ISP connector for programming and re-programming.

There are two attachment options for sensing the RPM. One is a beam-break style where the IR emitter is on one side of the object and the receiver is on the other. This type of sensor would work well with something like a fan, where the blades would break the IR beam as they passed by. Then other attachment has the IR emitter and receiver on one board mounted next to each other. The emitter continually sends out a signal and the receiver counts how often it sees a reflection. This works for rotating objects such as shafts where there would not be a regular break in the IR beam. For this reflective-based setup to work there would have to be a small piece of reflective tape on the shaft providing a once-per-revolution reflection point. Notice the use of female headers to block any stray IR beams from causing an inaccurate reading… simple and effective.

Wiimote Controlled Extermination: Dalek-Style

May 31, 2014 by 11 Comments

Dalek Build

Convention-goers have likely strolled past a number of Daleks: the aliens drive around the event space, spouting threats of extermination and occasionally slapping folks with a rotating eyestalk. [James Bruton] has been hard at work building this Wii-remote-controlled Dalek with his fellow hackers at the SoMakeIt Hackerspace (you may remember our write-up from earlier this year).

Most Dalek builds seat a driver inside the body at the helm of a salvaged electric wheelchair, where they plunk around using a joystick control and simmer in an increasingly potent aroma. This version started like most, with a wooden structure from plans sourced at Project Dalek. Inside, however, [James] and his crew have tapped into the wheelchair’s motor controller to feed it a PWM signal from an Arduino Shrimp, which is linked to a Raspi. The Pi receives a Bluetooth signal from a Wiimote, and, through their custom Python script, directs the Dalek with ease.

They’re still working on finishing the Dalek’s body, but they’re using some clever tactics to push onward: using a 3D-printer to solve some of the nuanced styling choices. They’ve uploaded a gallery with additional photos on Facebook, and you can watch them goofing around with their creation (losing their balance and nearly exterminating themselves) in a video after the break.

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Making A Better, MIDI Controlled Leslie Stompbox

February 17, 2013 by 7 Comments

mint

Way back before the advent of commercial DSP, musicians had really cool looking gear. One of these devices to change the sound of organs, guitars, and other electronic instruments was a Leslie speaker – a speaker cabinet with rotating horns that gives that wonderful warm warble heard on so many classic recordings. [Nigel] doesn’t have an original Leslie, but he does have a much less expensive and lighter digital effect that emulates the original Leslie sound very well. The only problem, though, is the requirement for a proprietary footswitch. No problem, then, because a transistor, a resistor, and a mint tin can take care of that.

[Nigel]’s Leslie simulator – a Neo Instruments Ventilator – has a foot switch to control the speed of the emulated rotary speakers. There are three possible states for the speakers, fast, slow, and brake, all controlled with a TRS phono connector. Possibly in an attempt to price gouge consumers on a proprietary footswitch, Neo Instruments decided they would use the ring and tip of the phono connector to control the speed. They did so in a way that made it impossible for a single relay or switch to change the speed, however.

No problem for [Nigel], then, because with a very simple circuit consisting of just a transistor and resistor he can use any footswitch he wants with his Leslie simulator. The build doesn’t support the brake function, but he doesn’t use that anyway. Not bad for less than a dollar in parts, and a buck fifty in mint tins.

Android Controlled Monitor Stand Uses Marbles As Ball Bearings

July 6, 2012 by 20 Comments

[mobile_earth_explorer] sent in an Instructable he put together documenting an Android-controlled rotating monitor stand he built.

The stand itself is three disks turned on a lathe out of a 18mm thick board. After turning these disks, [mobile_earth_explorer] hopped over to his bench grinder and made a semicircular tool to carve out the track for the ball bearings.

Once the disks could rotate freely on each other, the only thing left was to carve out a space for the servo, Arduino, a pair of pots, and the wiring. The pots control the maximum speed of the monitor stand as well as provide a manual rotation control for when your phone is across the room.

[mobile_earth_explorer] wrote the Android app so up to five of these swiveling monitors can be controlled by just one Arduino; yes, that might be overkill for home or office use, but we’re sure it would be highly useful for some sort of presentation.

You can check out a few videos going over the conception and construction of [mobile_earth_explorer]’s monitor stands after the break.

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Recycled Sound – An Art Installation Not Lacking Arduinos

March 17, 2011 by 6 Comments

[oakkar7] wrote in to show us [Ben Johansen] and [Jonathan Snow]’s  interactive art installation, Recycled Sound(Website has a virus). The exhibit will premiere  in the TWU Arts Triangle Walking Tour March 25th from 5-7pm.

Currently a work in progress, the final plan is for the outdoor installation to feature a podium in the center with a rotating top, and various islands surrounding. As the podium’s top is rotated the surrounding islands come to life with a variety of light and sound displays which vary depending on how the podium is turned. While the electronics are not recycled, the actual sculptures and music making elements themselves consist of scrap yard parts and factory waste.

The whole display runs off of 12.. yes TWELVE Atmel 328s with Arduino boot loaders! The center podium houses a transmitting circuit consisting of two atmega 328s with Arduino boot loaders sharing a crystal, an hmc 6532 magnetometer breakout board and two RF transmitters.  The Islands each contain a receiving module with, obviously,  an Arduino and RF receiver. The receiving Arduinos connect to opto isolated switching modules for motors and lighting. Check out [Ben]’s blog for in progress shots, code, and build information.

If you are looking to control some 12V motors/lights with your 5V Arduino be sure to check out the pictures in the blog. While we here at Hackaday may be quick to jump into soldering [Ben] follows the proper development progression to the letter. Each aspect is bread boarded, then refined, then transferred to a soldered perf board.

update: His site has some kind of malware going on. None of us noticed it in Firefox, but after complaints we fired up ol IE. Yup, nastyness there. You can go there at the following link if you dare.

More after the jump:

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