ALEKYA Builds With Bricks And Mortar

September 8, 2019 by 29 Comments

Construction is often a labor-intensive task, particularly in the developing world where access to electricity and machinery can be limited. As always, robots promise to help ease the burden. [Nishant Agarwal] is working on just such a project, known as ALEKYA.

The aim of ALKEYA is to make construction easier and more automated, with the help of robotics. We’ve seen large-scale concrete printers before, but ALEKYA takes a different tack. With a focus on making use of local materials, it combines two gantries on a single frame. One lays down a bead of mortar, before the other swoops in to drop bricks into position. This is followed by another layer of mortar, and the build continues.

By using this manner of construction, progress can be much more rapid compared to more traditional 3D printing techniques which must build up height layer by layer. Currently operating on a small scale, the next step for the project is the construction of a 20×20 foot version for creating full-sized buildings.

We think there’s definite promise in this hybrid approach, and can’t wait to see what comes next! Video after the break.

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Cheap Stereo Microscope Helps With SMD

September 8, 2019 by 22 Comments

Soldering is best done under magnification. Parts become ever smaller and eyes get weaker, so even if you don’t need magnification now, you will. [Makzumi] didn’t want to shell out $400 or more for a good microscope so he hacked one from some cheap binoculars from the toy section on Amazon.

A lot of magnifiers aren’t really good for soldering because the distance between the work and the lens isn’t very large. The hacked ‘scope has about 4 inches of working distance, which is plenty of room to stick some solder and a hot iron under there. The resulting magnification is about 12 or 15X and he claims that the cell phone pictures he’s included aren’t as good as really looking through the eyepieces yourself.

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An RFID Ring For The Body Mod Squeamish

September 8, 2019 by 27 Comments

Some people get inked, while others get henna or those water transfer tattoos you might find in a box of Cracker Jack. [Becky] wanted the benefits of having an RFID tag in her finger — unlock doors or log into your computer with a swipe of your finger — but wasn’t ready to get an implant. Her solution: make an artistic ring that conceals a tiny glass capsule RFID tag.

Besides not having to shove some tech under your epidermis, there are a few other advantages: you can change out tags as easy as changing rings, for one. You can also easily loan your ring to someone just as you might give them keys to your door.

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You Didn’t See Graphite Around This Geiger Counter

September 8, 2019 by 19 Comments

Even if you don’t work in a nuclear power plant, you might still want to use a Geiger counter simply out of curiosity. It turns out that there are a lot of things around which emit ionizing radiation naturally, for example granite, the sun, or bananas. If you’ve ever wondered about any of these objects, or just the space you live in, it turns out that putting together a simple Geiger counter is pretty straightforward as [Alex] shows us.

The core of the Geiger counter is the tube that detects the radiation. That’s not something you’ll be able to make on your own (probably) but once you have it the rest of the build comes together quickly. A few circuit boards to provide the tube with the high voltage it needs, a power source, and a 3D printed case make this Geiger counter look like it was ordered from a Fluke catalog.

The project isn’t quite finished ([Alex] is still waiting on a BNC connector to arrive) but seems to work great and isn’t too complicated to put together, as far as Geiger counters go. He did use a lathe for some parts which not everyone will have on hand, but a quick trip to a makerspace or machinist will get you that part too. We’ve seen some other parts bin Geiger counters too, so there’s always a way around things like this.

How Many Commodores Does It Take To Crack A Nut?

September 7, 2019 by 19 Comments

It’s brilliant enough when composers make use of the “2SID” technique to double the channels in a Commodore 64 with two sound chips, but even then some people like to kick things up a notch. Say, five times more. [David Youd], [David Knapp] and [Joeri van Haren] worked together to bring us just that, ten Commodore computers synchronously playing a beautiful rendition of the Dance of the Sugar Plum Fairy at this year’s Commodore Retro eXpo.

The feat is composed of nine Commodore 64 computers and one Commodore 128, all fitted with the SID chip. It is a notorious synthesizer chip for utilizing both analog and digital circuitry, making each and every one of its revisions unique to a trained ear, not to mention impossible to faithfully reproduce in emulation. The SID was designed by Bob Yannes at MOS Technology, who later went on to co-found Ensoniq with his experience in making digital synthesizers.

How this orchestra of retro computers came to be, including details on how everything is pieced together can be found on this slideshow prepared by the authors of the exhibition. It’s interesting to note that because of timing differences in each computer’s crystal clock and how only the start of the song is synchronized between them, they can’t play long music tracks accurately yet, but a 90-second piece works just fine for this demonstration.

These synthesizer chips are slowly going extinct since they’re no longer being manufactured, so if you need a new replacement solution, FPGAs can fill that SID-shaped hole in your heart. If you need the whole computer though, the newer Teensy 3.6 will do just fine emulating it all. Check out this beast of a display in action after the break. While we’re at it, this isn’t the only time multiple 8-bit computers have been combined as an orchestra, though these Commodores sound a lot better than a table full of ZX Spectrums.

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Anatomy Of A Power Outage: Explaining The August Outage Affecting 5% Of Britain

September 7, 2019 by 18 Comments

Without warning on an early August evening a significant proportion of the electricity grid in the UK went dark. It was still daylight so the disruption caused was not as large as it might have been, but it does highlight how we take a stable power grid for granted.

The story is a fascinating one of a 76-second chain of unexpected shutdown events in which individual systems reacted according to their programming, resulted in a partial grid load shedding — what we might refer to as a shutdown. [Mitch O’Neill] has provided an analysis of the official report which translates the timeline into easily accessible text.

It started with a lightning strike on a segment of the high-voltage National Grid, which triggered a transient surge and a consequent disconnect of about 500MW of small-scale generation such as solar farms. This in turn led to a large offshore wind farm deloading itself, and then a steam turbine at Little Barford power station. The grid responded by bringing emergency capacity online, presumably including the Dinorwig pumped-storage plant we visited back in 2017.

Perhaps the most interesting part followed is that the steam turbine was part of a combined cycle plant, processing the heat from a pair of gas turbine generators. As it came offline it caused the two gas turbines feeding it to experience high steam pressure, meaning that they too had to come offline. The grid had no further spare capacity at this point, and as its frequency dropped below a trigger point of 48.8 Hz an automatic deloading began, in effect a controlled shutdown of part of the grid to reduce load.

This is a hidden world that few outside the high-power generation and transmission industries will ever see, so it’s very much worth a read. It’s something we’ve touched on before with the South American grid shutdown back in June, and for entirely different reasons in 2018 when an international disagreement caused the entire European grid to slow down.

Header image: Little Barford combined-cycle power station against the sunset. Tony Foster, (CC BY-SA 2.0).

Fail Of The Week: Taking Apart A Tesla Battery

September 7, 2019 by 86 Comments

It takes a lot of energy to push a car-sized object a few hundred miles. Either a few gallons of gasoline or several thousand lithium batteries will get the job done. That’s certainly a lot of batteries, and a lot more potential to be unlocked for their use than hurling chunks of metal around on wheels. If you have an idea for how to better use those batteries for something else, that’s certainly an option, although it’s not always quite as easy as it seems.

In this video, [Kerry] at [EVEngineering] has acquired a Tesla Model 3 battery pack and begins to take it apart. Unlike other Tesla batteries, and even more unlike Leaf or Prius packs, the Model 3 battery is extremely difficult to work with. As a manufacturing cost savings measure, it seems that Tesla found out that gluing the individual cells together would be less expensive compared to other methods where the cells are more modular and serviceable. That means that to remove the individual cells without damaging them, several layers of glue and plastic have to be removed before you can start hammering the cells out with a PEX wedge and a hammer. This method tends to be extremely time consuming.

If you just happen to have a Model 3 battery lying around, [Kerry] notes that it is possible to reuse the cells if you have the time, but doesn’t recommend it unless you really need the energy density found in these 21700 cells. Apparently they are not easy to find outside of Model 3 packs, and either way, it seems as though using a battery from a Nissan Leaf might be a whole lot easier anyway.

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