ERRF 22: Building A Library Of Filament Colors

October 20, 2022 by Tom Nardi 10 Comments

If you’ve ever paged through the color samples at the hardware store trying to match a particular color, you know how hard it can be. Not only are there nearly limitless color variations, but each manufacturer has their own formulas and tints. Often times, the only way to get the exact color you need is to get it custom mixed.

Unfortunately, that’s not really an option when it comes to filament for your 3D printer. Will that roll of orange from Hatchbox actually match the orange from Overture? That’s where the Filament Librarian comes in. Created by [Joe Kaufeld], the project aims to catalog and photograph as many 3D printer filaments as possible so you can see exactly what you’re getting.

Now of course, if it was as easy as looking at pictures of filament swatches on your computer, you wouldn’t need this service to begin with. So what’s the trick? A custom automated camera rig, powered by the Raspberry Pi, is used to position, light, and photograph each filament sample in the library. So while [Joe] can’t promise your monitor is showing a perfect representation of each filament’s color, you can at least be sure they will all look correct in relation to each other. So for example, the site can help you figure out if the local Microcenter stocks anything that comes close to matching Prusament’s Galaxy Silver PLA.

[Joe] brought a collection of his samples along with his slick camera setup to the 2022 East Coast RepRap Festival so attendees could see first-hand how he adds a new filament to the database. With an easy-to-use touch-screen interface, it takes just seconds to get the camera ready for the next shot.

Now that he’s got the hardware and the procedure down, [Joe] is asking the community to help out by providing him with filament samples to process. It doesn’t take much: all he asks is you snip him off a couple meters of filament, write down what it is and who makes it on a pre-made form, and drop it in the mail. If you’re in the US, you can send it directly to his address in Indiana, and for those on the other side of the globe, he’s got a drop point in the Netherlands you can use.

We love a good passion project here at Hackaday, so here’s hoping that the Filament Librarian receives plenty of new filament samples from all over the planet to feed into that fancy camera setup of his.

ERRF 22: After Two Years, Back And Better Than Ever

October 14, 2022 by Tom Nardi 5 Comments

When the COVID-19 pandemic hit, it became clear that organizers would have to pull the plug on any large social events they had planned. Many organizers decided to take their events online, but blurry web streams and meme-filled Discord channels can only get you so far. At this point we’re all keenly aware that, while they do have some advantages, virtual events are not the same as the real thing.

Which is why I was looking forward to making the trip down to Bel Air, Maryland for the first in-person East Coast RepRap Festival (ERRF) since 2019. I’m happy to report that the event, which was still in its infancy prior to the pandemic, was just as lively this year as it was doing my previous trips. Perhaps even more so, as local hackers and makers were eager for an outlet to show of their latest creations.

I’ll admit that part of me was concerned the two-year shutdown would have robbed ERRF of the momentum organizers had worked so hard to build. But judging by what I saw over the weekend, it seems even a global pandemic couldn’t slow down this fantastic event.

Continue reading “ERRF 22: After Two Years, Back And Better Than Ever” →

Prusa XL Goes Big, But That’s Only Half The Story

November 29, 2021 by Tom Nardi 44 Comments

For a few years now it’s been an open secret that Prusa Research was working on a larger printer named, imaginatively enough, the Prusa XL. Positioned at the opposite end of their product spectrum from the wildly popular Prusa Mini, this upper-tier machine would be for serious hobbyists or small companies that need to print single-part objects that were too large for their flagship i3 MK3S+ printer. Unfortunately, the global COVID-19 pandemic made it difficult for the Czech company to focus on bringing a new product to market, to the point that some had begun to wonder if we’d ever see this mythical machine.

But now, finally, the wait is over. Or perhaps, it’s just beginning. That’s because while Prusa Research has officially announced their new XL model and opened preorders for the $1,999+ USD printer, it’s not expected to ship until at least the second quarter of 2022. That’s already a pretty substantial lead time, but given Prusa’s track record when it comes to product launches, we wouldn’t be surprised if early adopters don’t start seeing their machines until this time next year.

So what do you get for your money? Well, not an over-sized Prusa i3, that’s for sure. While many had speculated the XL would simply be a larger version of the company’s popular open source printer with a few modern niceties like a 32-bit control board sprinkled in, the reality is something else entirely. While the high purchase price and ponderous dimensions of the new machine might make it a tough sell for many in the hacker and maker communities, there’s little question that the technical improvements and innovations built into the Prusa XL provide a glimpse of the future for the desktop 3D printer market as a whole.

Continue reading “Prusa XL Goes Big, But That’s Only Half The Story” →

Small Footprint Scara Laser Engraver Has Massive Build Area

August 31, 2021 by Danie Conradie 22 Comments

One of the limitations of the conventional Cartesian CNC platforms is that the working area will usually be smaller than its footprint. SCARA arms are one of the options to get around this, as demonstrated by [How To Mechatronics], with his SCARA laser engraver.

This robot arm is modified from the original build we featured a while back, which had a gripper mounted. It uses mainly standard 3D printer components with 3D printed frame parts. The arms lengths are sized to fold over the base and take up little table horizontal space when not in use. It can work in a large semi-circular area around itself, and if a proper locating and homing method is implemented, it can be moved around and engrave a large area section by section.

One of the challenges of SCARA arms is rigidity. As the cantilevered arm extends, it tends to lean over under its weight. In [How To Mechatronics]’s case, it showed up as skewed engravings, which he managed to mitigate to some degree in the Marlin firmware.

Another possible solution is to reduce the weight of the arms by moving the motors to the base, as was done with the Pybot or dual-arm SCARA printers like the RepRap Morgan.

Continue reading “Small Footprint Scara Laser Engraver Has Massive Build Area” →

Hackaday Podcast 121: Crazy Bikes, DIY Flip Dots, EV Mountain Climbing, And Trippy Tripterons

June 4, 2021 by Mike Szczys 3 Comments

Hackaday editors Mike Szczys and Elliot Williams discuss a great week of hardware hacks. Two delightful mechanical hacks focus on bicycles: one that puts a differential on the front fork, and the other a flywheel between the knees. Elliot was finally impressed by something involving AI — a machine-learning guitar pedal. You’ve heard of a delta bot? The tripteron is similar but with a single rail for the three arms. After a look at flip dots, tiny robots, and solar air planes we close the show geeking out about racing electric vehicles up a hill and stories of the hardware that has made closed captions possible.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (55 MB or so.)

Places to follow Hackaday podcasts:

Continue reading “Hackaday Podcast 121: Crazy Bikes, DIY Flip Dots, EV Mountain Climbing, And Trippy Tripterons” →

IRC Will Never Die

May 22, 2021 by Elliot Williams 50 Comments

The big kerfuffle in the open source world this week surrounds the biggest IRC server operator, Freenode. Wherever the dust settles, myriad important open source projects use Freenode’s IRC servers for their main channel of user feedback, and a number of vibrant communities call or called Freenode home. What you would call a 3D printer, and most of the software that drives it, for instance, was brainstormed up in Freenode’s #reprap. If you want help with a Linux distribution, you’ll be set straight within a few minutes in the relevant channel, because the people who wrote, packaged, or maintain it are probably on Freenode waiting to chat.

But suppose Freenode burns to the ground tomorrow, as some are suggesting. So what? My take is that is doesn’t matter. Freenode doesn’t own IRC, setting up an IRC server is essentially trivial, and what’s really important is the online community — they can just pick up and move somewhere else with very little hassle.

This is not to say that we don’t all benefit from the diligence that Freenode’s volunteer administrators and operators have donated to the cause over the years. IRC servers don’t run themselves, and Freenode’s admins fought and won an epic battle with spammers a couple years back. Keeping IRC running at scale is a different thing than setting up something for your friends, and so the Freenode folks definitely deserve our thanks.

But look, IRC is an old protocol and it’s a simple protocol. It’s so simple, in fact, that writing an IRC bot is just a few dozen lines in Python, using no external libraries. All you need to do is send plain text over a socket. You can do this — it makes a great networking hello world.

IRC is fun for hackers, but if you want a user-friendly GUI client, you ridiculously many to choose from. There are even no-install web clients if you just want to dip your toes in. Heck, you could install your own server in an hour or so.

So saying that the demise of Freenode is the end of IRC is a lot like saying that the end of Hotmail was the end of e-mail. In the grand scheme of things, almost nobody actually uses IRC — Freenode has 78,000 users while Slack has 10 million — and IRC users are very savvy, if not full-on geeky. These are the sort of people who can probably find the server field in a menu and change it from irc.freenode.net to irc.whatever.org.

In addition to our traditional #hackaday channel on irc.freenode.net, there’s also a channel set up on irc.libera.chat as well. There isn’t much action in either — IRC tends to be a slow conversation, so don’t freak out if someone responds to you an hour later — but if you want to swing by, we’re there. IRC will never die!

2021 Hackaday Prize Begins!

If you missed our announcement, this year’s Hackaday Prize is on! We’ve all had a rough year and a half, and it’s lead a lot of us to think seriously about our world. How would you want to change it going forward? Fifty entrants will rethink, refresh, and rebuild their way into $500, and the Grand Prize is $25,000. Get hacking!

Plotter Uses Dual Disks

February 19, 2021 by Al Williams 19 Comments

If you want to move a pen (or a CNC tool, or a 3D printing hot end) in the X and Y plane, your choices are typically pretty simple. Many machines use a simple cartesian XY motion using two motors and some sort of linear drive. There’s also the core-XY arrangement where two motors move belts that cause the head to travel in two directions. Delta printers use yet another arrangement, but one of the stranger methods we’ve seen is the dual disk polar printer which — as its name implies — uses two rotating disks.

The unique mechanism uses one motor to rotate a disk and another motor to rotate the entire assembly. The print head — in this case a pencil — stays stationary. as you can see in the video below.

Continue reading “Plotter Uses Dual Disks” →