44 Layers Of Katharine Burr Blodgett

January 2, 2018 by 22 Comments

Whether you realize it or not, Katharine Burr Blodgett has made your life better. If you’ve ever looked through a viewfinder, a telescope, or the windshield of a car, you’ve been face to face with her greatest achievement, non-reflective glass.

Katharine was a surface chemist for General Electric and a visionary engineer who discovered a way to make ordinary glass 99% transparent. Her invention enabled the low-cost production of nearly invisible panes and lenses for everything from picture frames and projectors to eyeglasses and spyglasses.

Katharine’s education and ingenuity along with her place in the zeitgeist led her into other fields throughout her career. When World War II erupted, GE shifted their focus to military applications. Katharine rolled up her sleeves and got down in the scientific trenches with the men of the Research Lab. She invented a method for de-icing airplane wings, engineered better gas masks, and created a more economical oil-based smokescreen. She was a versatile, insightful scientist who gave humanity a clearer view of the universe.

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LED Fabrication From Wafer To Light

January 2, 2018 by 19 Comments

Building a circuit to blink an LED is the hardware world’s version of the venerable “Hello, world!” program — it teaches you the basics in a friendly, approachable way. And the blinky light project remains a valuable teaching tool right up through the hardware wizard level, provided you build your own LEDs first.

For [emach1ne], the DIY LED was part of a Master’s degree course and began with a slice of epitaxial wafer that goes through cleaning, annealing, and acid etching steps in preparation for photolithography. While gingerly handling some expensive masks, [emach1ne] got to use some really cool tools and processes — mask aligners, plasma etchers, and electron beam vapor deposition. [emach1ne] details every step that led to a nursery of baby LEDs on the wafer, each of which was tested. Working arrays were cut from the wafer and mounted in a lead frame, bonded with gold wires, and fiat lux.

The whole thing must have been a great experience in modern fab methods, and [emach1ne] should feel lucky to have access to tools like these. But if you think you can’t build your own semiconductor fab, we beg to differ.

[via r/engineering]

When A Skimmer Isn’t A Skimmer

January 2, 2018 by 163 Comments

I have a confession to make: ever since the first time I read about them online, I’ve been desperate to find an ATM skimmer in the wild. It’s the same kind of morbid curiosity that keeps us from turning away from a car accident, you don’t want to be witness to anyone getting hurt, but there’s still that desire to see the potential for danger up close. While admittedly my interest is largely selfish (I already know on which shelf I would display it), there would still be tangible benefits to the community should an ATM skimmer cross my path. Obviously I would remove it from the machine and prevent others from falling prey to it, and the inevitable teardown would make interesting content for the good readers of Hackaday. It’s a win for everyone, surely fate should be on my side in this quest.

So when my fingers brushed against that unmistakable knobby feel of 3D printed plastic as I went to insert my card at a local ATM, my heart skipped a beat. After all these years, my dream had come true. Nobody should ever be so excited about potentially being a victim of fraud, but there I was, grinning like an idiot in the farmer’s market. Like any hunter I quickly snapped a picture of my quarry for posterity, and then attempted to free it from the host machine.

But things did not go as expected. I spend most of my free time writing blog posts for Hackaday, so it’s safe to say that physical strength is not an attribute I possess in great quantity, but even still it seemed odd I couldn’t get the skimmer detached. I yanked it in every direction, tried to spin it, did everything short of kicking it; but absolutely no movement. In fact, I noticed that when pulling on the skimmer the whole face plate of the ATM bulged out a bit. I realized this thing wasn’t just glued onto the machine, it must have actually been installed inside of it.

I was heartbroken to leave my prize behind, but at the very least I would be able to alert the responsible party. The contact info for the ATM’s owner was written on the machine, so I emailed them the picture as well as all the relevant information in hopes that they could come check the machine out before anyone got ripped off.

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60’s Comedy Rescued From Nigerian Basement

January 2, 2018 by 27 Comments

In the sixties, videotape used to film television programs was expensive. When a program had been shown as many times as the contract required the tape was wiped and reused, unless someone requested it be saved for some reason. At least, this was the BBC’s doctrine. Many episodes of the BBC’s programs have gone missing due to this reuse of the videotapes but sometimes the films of these episodes are found in an attic or storage facility. [Cplamb] brings us the story of the salvation of some episodes of British comedians Morecambe and Wise’ first series on the BBC, their first color series.

Do make duplicates, the BBC would film a television playing one of the videotapes. This film duplicate would be sent out to television stations around the world, rather than the tapes. The Morecambe and Wise film was found in the humid basement of a television station in Nigeria. Due to the conditions, the film was “diseased” and was in danger of decomposing into soup.

A series of hacks was used to restore the episodes from the rotting film stock. X-ray microtomography was used to scan a roll of film to see if this could be used. This worked because the film has a layer of silver oxide emulsion(the image) on one side and plastic (the film stock) on the other. A program was written so that the resulting voxels could be remapped into two dimensions in order to see the original frame. However, the volume that the machine could x-ray was small – using it on an item the size of a full roll of film would probably destroy the film, if it could be done. The next hack was to cut the film into small blocks using a laser cutter. This itself seems destructive but if you can either cut it up and scan it or let it turns into soup the choice is easy.

A second part of the story has been published, but the third article in the series hasn’t been yet, so we don’t know how the resulting film looks. But this is a pretty cool story involving scanning, x-rays, programming, and laser cutters — all hallmarks of the great hacks we see on Hackaday. Check out this article on the mechanics of film projection and this one on automatically scanning 8mm film for similar style hacks.

Great People And Culture At 34th Chaos Communication Congress

January 2, 2018 by 18 Comments

If you’ve been to a Chaos Communication Congress, you know the feeling — the strange realization after it’s all over that you’re back in the “real world”. It’s somehow alienating and unfriendly in comparison to being surrounded by computer freaks, artists, hackers, activists, coders, and other like-minded individuals over the four days of the Congress. A hand-written poster by the podcasting center read “Endlich, normale Leute” — “At last, normal people” — which is irony piled on irony but the sentiment is still right for certain strange values of “normal”. Normal hackers? You’d probably fit right in.

We cover a lot of the talks from the Congress, because they’re first-class and because you can play along at home, but the real soul of the Congress is people getting together, making something temporary and crazy, talking over their common plans, learning new things directly from one-another, and simply having fun. Here’s our chance to give you a little of the other side of the Congress.
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Electronics Workbench Goes Vertical With Pegboard Mounting

January 1, 2018 by 8 Comments

[JesusGomez] has certainly put work into his Vertical Laboratory concept. There’s a bit more to the idea than simply using 3D printed parts to move electronics from the desktop onto a metal pegboard, although that part is certainly nicely done. There are 3D models for securely mounting various hardware such as Raspberry Pi, Beaglebone, ESP32, cable management, breadboards, and other common parts to a metal pegboard. Instead of having parts and wires splayed across a workbench, it can be mounted and organized vertically. Having a project or prototype mounted on pegboard is easier to store, saves room, and frees up desk space in small work areas. It also makes for an organized and visually pleasing layout.

A clever piece of design is in the plastic mounts that he created. He wanted parts to remain securely mounted unless intentionally removed, allow different mounting orientations, and to never require access to the back side of the pegboard. To accomplish this, the parts use a combination of pegs that slide-lock with bendable sections that act as lock tabs. Once mounted, the parts stay put until the lock tabs are released by gently prying them out of position. Since mounting and removal can be done entirely from the front, wall mounted pegboards with inaccessible backs can be used.

Metal pegboard has its uses, even if the more common dead-tree version shows up more often in projects from DIY vacuforming to making a modular work surface for when space is at an absolute premium.

Eat Some Pringles, Feed The Cat

January 1, 2018 by 15 Comments

You know the saying: “Dogs have people, cats have servants.” This is especially true when your feline overlord loses track of time and insists on being fed at oh-dark-thirty. You’re tempted to stay in bed feigning death, but that’s a tall order with the cat sitting on your chest and staring into your soul.

An automatic cat feeder would be nice at moments like these, but off-the-shelf units are pricey. [Mom Will Be Proud] decided to roll his own cat feeder, and the results are pretty impressive for what amounts to a trash can build. Two old food cans form the body — a Pringles can on top to hold the food and a nut can below for the servo. The metal ends of the cans nest together nicely, and with a large section removed from each, an aperture opens every time the hopper rotates, dropping food down a chute. A BeagleBone Black controls the servo, but anything with PWM outputs should do the trick. We’d lean toward the ESP8266 ecosystem for WiFi support for remotely controlling feedings, and we’d probably beef up the structure with PVC tube to prevent unauthorized access. But it’s a simple concept, and simple is a good place to start.

You shall not want for pet feeder builds around these parts. Take your pick — snazzy Steampunk, super cheap, or with an Archimedean twist.

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