The Story Behind The TVGuardian Curse Catcher

December 14, 2022 by 23 Comments

The recent flurry of videos and posts about the TVGuardian foul language filter brought back some fond memories. I was the chief engineer on this project for most of its lifespan. You’ve watched the teardowns, you’ve seen the reverse engineering, now here’s the inside scoop.

Gumby is Born

TVG Model 101 Gumby (Technology Connections)

Back in 1999, my company took on a redesign project for the TVG product, a box that replaced curse words in closed-captioning with sanitized equivalents. Our first task was to take an existing design that had been produced in limited volumes and improve it to be more easily manufactured.

The original PCB used all thru-hole components and didn’t scale well to large quantity production. Replacing the parts with their surface mount equivalents resulted in Model 101, internally named Gumby for reasons long lost. If you have a sharp eye, you will have noticed something odd about two parts on the board as shown in [Ben Eater]’s video. The Microchip PIC and the Zilog OSD chip had two overlapping footprints, one for thru-hole and one for SMD. Even though we preferred SMD parts, sometimes there were supply issues. This was a technique we used on several designs in our company to hedge our bets. It also allowed us to use a socketed ICs for testing and development. Continue reading “The Story Behind The TVGuardian Curse Catcher” →

HUD-Like Clock Is A Transparent Time Display

December 14, 2022 by 13 Comments

While we have all types of displays these days, there’s something special about those that appear to float in the air. This HUD clock from [Kiwi Bushwalker] is one such example.

The build relies on four 8×8 LED matrixes to display the four digits that make up the time, run by the MAX7219 driver chip. However, the LEDs aren’t viewed directly — that would be too simple. Instead, the matrixes shoot their light up at an angle towards a tilted piece of clear acrylic. This creates a “heads-up display” look where the numbers appear to float in the air.  The clock gets accurate time from an NTP time server over WiFi, thanks to the ESP32 microcontroller that runs the show.

It’s a straightforward clock build in many ways, but we particularly like the use of the heads-up display technique. It’s almost surprising we don’t see these projects more often, for things like car dashboard displays or targeting womp rats in a T-16 landspeeder. If you’ve been whipping up your own HUD projects, don’t hesitate to notify the tipsline!

Continue reading “HUD-Like Clock Is A Transparent Time Display” →

Hyundai To Lead US Market For Hydrogen Fuel Cell Trucks

December 13, 2022 by 96 Comments

Hydrogen has long been touted as a potential fuel of the future. While it’s failed to catch on in cars as batteries have taken a strong lead, it still holds great promise for larger vehicles like trucks.

Hyundai have been working diligently in this space over the last few years, with its Xcient line of fuel-cell powered trucks. It’s set to dominate the world of hydrogen trucking in the US as it brings a fleet of vehicles to California next year.

Continue reading “Hyundai To Lead US Market For Hydrogen Fuel Cell Trucks” →

All About USB-C: Cable Types

December 13, 2022 by 51 Comments

USB-C cables and connectors: these are controversial topics, and rightfully so – I don’t want to pull any punches. I will also show you that things don’t have to be that bad for you, as long as you’re willing to apply a few tricks and adjust your expectations.

Wild West of Wiring

You might have a bunch of USB-C cables, and they all might look exactly the same, but you’ve likely experienced that they’re not the same internally, and often there’s not a label in sight. Yes, it’s pretty bad, and one could argue it’s getting worse.

I’d like to clarify that I’m only talking about USB C male – USB C male cables here. While cables like USB-A to USB-C are popular, they are quite simple; you get USB 2.0 or USB 3.0 data and 2 A of current at most, and the USB-C plug is usually hardwired as “host, will supply five volts”, which is defined by a pullup resistor. Also, while cables like “Type-C to DisplayPort” might look like cables at a glance, they are adapters with a meaningful amount of active circuitry in them.

Purely following the specification, there used to be six types of USB-C to USB-C cables out there. Then, it became eight. Now, I’m afraid, there’s twelve of them, purely following the spec, and there’s way more when counting all the out-of-spec cables. Good news is – for most of the time, majority of these cables will be suitable for simple tasks like charging and data transfer, and situations where you need a very specific cable are going to be rare enough. Still, let’s go through it, and you’ll see that they’re easier to tell apart than it might look. Continue reading “All About USB-C: Cable Types” →

A Concealed Model Railway Rises To The Occasion

December 13, 2022 by 5 Comments

Occasional pieces of furniture serve little purpose other than to fill a space and maybe display a prized ornament or two. Who hasn’t got a relative with one two many small tables or display stands overfilling the available space!

If you visit [Peter Waldraff]’s house though, those pieces of furniture may not be what they seem. His display pedestal for example hides an N gauge railway layout that rises from the depths on a system of pulleys, with the action triggered by moving the vase displayed on its top. The vase conceals a magnet, which operates a reed switch that in turn controls the winch motor.

The layout is a loosely Batman themed train chase, with concentric spirals of track forming a continuous loop on which two trains run. There’s an ingenious arrangement with a reed switch and a piece of dead track to ensure that the chasing train is always held to ensure a gap between them. The landscaping is of a set of cliffs with a model of Wayne manor at the top, and there’s even a LED-lit Batmobile. One of the locomotives is recognisably based on a character from the Thomas the Tank Engine books.

All in all we like the ingenuity of this layout, but if you like it too then we’ve got a treat for you. Sharp-eyed readers will remember that this isn’t the first such project from Peter.

Continue reading “A Concealed Model Railway Rises To The Occasion” →

Battery Engineering Hack Chat

December 12, 2022 by 7 Comments

Join us on Wednesday, December 14 at noon Pacific for the Battery Engineering Hack Chat with Dave Sopchak!

Of all the things driving technology forward, you’d have to say that the ability of chip makers to squeeze more complex circuits than ever onto silicon has to rank right up there. And while that’s no doubt true, it only tells a part of the story. For our money, though, the advancements in battery technology over the last 30 years or so are the real champ, because without compact, cheap, energy-dense batteries, almost none of the cool stuff we see today, from smartphones to electric vehicles, would be practical.

Battery technology has come a long way from the days when carbon-zinc and nickel-cadmium cells were kings. New chemistries, better materials and methods, and engineering improvements have all contributed to incredibly powerful, incredibly compact batteries that make applications nobody could have thought of just a few decades ago possible.

join-hack-chatDave Sopchak has been in the thick of battery engineering since taking a doctorate in electrochemistry from Case Western Reserve. Since then he has worked at several fuel cell start-ups, and is now working on a lithium-air battery that sounds really interesting. We’ve asked him to help us wrap up the 2022 Hack Chat series with a discussion on battery engineering, with a focus on upcoming technologies and advancements that could really put some power in your pocket.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, December 14 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Students Rebel Against Heat-Sensing Crotch Monitor Surveillance Devices

December 12, 2022 by 180 Comments

Surveillance has become a ubiquitous part of modern life. Public spaces are dotted with CCTV cameras inside and out. Recent years have seen the technology spread to the suburbs with porch cameras spreading the eye of big tech and law enforcement ever further.

Outside of mere cameras, companies are rushing to develop all manner of new devices to surveil individuals, too. One such device intended to track students quickly drew the ire of scholars at Northeastern University, and the cohort fought back.

Continue reading “Students Rebel Against Heat-Sensing Crotch Monitor Surveillance Devices” →