Path To Craftsmanship: Don’t Buy Awful Safety Gear

November 14, 2016 by 70 Comments

A while back I tried to make a case for good safety disciple as a habit that, when proactively pursued, can actually increase the quality of your work as a side effect. In those comments and in other comments since then I’ve noticed that some people really hate safety gear. Now some of them hated them for a philosophical reason, “Ma granpap didn’t need ’em, an’ I don’t neither”, or ,”Safety gear be contributin’ to the wuss’ness of the modern personage an’ the decline o’ society.” However, others really just found them terribly uncomfortable and restricting.

In this regard I can help a little. I’ve spent thousands of terrible long hours in safety gear working in the chemical industry. I was also fortunate to have a company who frequently searched for the best safety equipment as part of their regular program. I got to try out a lot.

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Electronica 2016: Too Much Electronics

November 14, 2016 by 34 Comments

The Electronica trade show in Munich is so big that it only takes place once every two years. Every manufacturer, distributor, and maker of anything electronic is there. To get a feel for the scale of things, Electronica is spread out over twelve large exhibition halls and is served by two separate subway stations, one on either end. You wouldn’t think there would be so many inductor manufacturers in the world, but you’d be wrong.

dscf9020It’s a hardware geek’s paradise, even if it is aimed more at facilitating industry contacts than at serving the humble hacker. But it’s great to see what is out there, quiz reps of all our favorite chip manufacturers about what they’ve got going on, and just generally wander around. You might not get to play with the multi-gigahertz scopes on a day-to-day basis, but you can get hands-on with them at Electronica. And as cool as it is to talk directly to the representatives of our mega-manufacturers, it’s maybe more fun to check up on the creative fringe of companies that you’ve never heard of before, but who nonetheless have great ideas.
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Fun With Fire: Oxy-Acetylene Basics

November 14, 2016 by 30 Comments

If generations of Hollywood heist films have taught us anything, it’s that knocking off a bank vault is pretty easy. It usually starts with a guy and a stethoscope, but that never works, so the bad guys break out the cutting torch and burn their way in. But knowing how to harness that raw power means you’ve got to learn the basics of oxy-acetylene, and [This Old Tony]’s new video will get your life of crime off on the right foot.

In another well-produced video, [Tony] goes into quite a bit of detail on the mysteries of oxygen and acetylene and how to handle them without blowing yourself up. He starts with a tour of the equipment, including an interesting look at the internals of an acetylene tank — turns out the gas is stored dissolved in acetone in a porous matrix inside the tank. Working up the hoses, he covers the all-important flashback arrestors, the different styles of torches, and even the stoichiometry of hydrocarbon combustion and how adjusting the oxygen flow results in different flame types for different jobs. He shows how oxy-acetylene welding can be the poor man’s TIG, and finally satisfies that destructive urge by slicing through a piece of 3/8″ steel in under six seconds.

We’ve always wanted a decent oxy-acetylene rig, and [Tony] has convinced us that this is yet another must-have for the shop. There’s just so much you can do with them, not least of which is unsticking corroded fasteners. But if a blue wrench is out of your price range and you still want to stick metal together, you’ll want to learn how to braze aluminum with a propane torch.

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A Portable, Accurate, Low-Cost, Open Source Air Particle Counter

November 13, 2016 by 10 Comments

If you live in a city with poor air quality you may be aware that particulates are one of the chief contributors to the problem. Tiny particles of soot from combustion, less than 10μm across, hence commonly referred to as PM10. These are hazardous because they can accumulate deep in the lungs, wherein all kinds of nasties can be caused.

There are commercial sensors available to detect and quantify these particles, but they are neither inexpensive nor open source. [Rundong] tells us about a project that aims to change that situation, the MyPart, which is described as a portable, accurate, low-cost, open source air particle counter. There is a GitHub repository for the project as well as a series of Instructables covering the build in detail. It comes from a team of members of the Hybrid Ecologies Lab at UC Berkeley, USA.

Along the way, they provide a fascinating description of how a particulate sensor works. A laser shines at right angles across a photodiode, and is brought to a focal point above it. Any particulates in the air will scatter light in the direction of the photodiode, which can thus detect them. The design of a successful such sensor requires a completely light-proof chamber carefully built to ensure a laminar flow of air past laser and diode. To that end, their chamber has several layers and is machined rather than 3D-printed for internal smoothness.

We’ve covered quite a few environmental sensors over the years here at Hackaday. An open source volatile organic compound (VOC) detector featured last year for example, or this Raspberry Pi-based  system using a commercial gas sensor.

Super-Sizing Leaf Collection; Hackers Doing Yardwork

November 13, 2016 by 33 Comments

For many parts of the world, the great raking has begun as deciduous trees in temperate zones drop their leaves. Of course not everyone can abide the simple yet laborious process of manual raking and so they look to technology. You can buy a handheld leaf vacuum, a pull-behind leaf sweeper, or a mower attachment that lifts leaves into hoppers. [Lou] has the latter, but it’s way too small for his taste so he super-sized his leaf collecting hardware.

The hard part of leaf collection has already been solved for [Lou]. The riding lawnmower lifts the leaves and propels them through an angled pipe into three hopper bags which we think total 9 bushels (roughly 80 gallons or 300 liters). That sounds like a lot, but anyone who has recently cleared leaves will attest that they will fill up in no time.

[Lou] builds a light-weigh 4-foot cube covered in deer netting to super-size his hopper to a whopping 51 bushels (475 gallons or 1800 liters)! His first attempt uses a pipe that falls too short to fill leaves to the top, but his final product adds longer ductwork and hits the mark perfectly.

Gardeners everywhere should be salivating right now. Leaf mulch is one of the best things you can put on your garden in the spring. Although [Lou] designed his hopper to be emptied by leaf-blower, adapting this to set the full hopper in an out-of-the-way space would help them breakdown over the winter — turning them into planter’s gold by springtime.

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Hackaday Links: November 13, 2016

November 13, 2016 by 16 Comments

The Travelling Hackerbox is going International. I wrote a post on this earlier in the week, and I’m still looking for recipients for the box that are not in the United States. The sign-up form is right here, [the sign up form is now closed] and so far we have good coverage in Canada, Australia, NZ, Northern Europe, and a few in Africa. If you ever want to be part of the Travelling Hackerbox, this is your chance. I’m going to close the sign-up sheet next week. Sign up now.

Like the idea of a travelling hackerbox, but are too impatient? Adafruit now has a box subscription service. Every quarter, an AdaBox will arrive on your doorstep packed to the gills with electronic goodies.

The very recently released NES Classic edition is the 2016 version of the C64 DTV — it’s a Linux system, not as elegant, and there’s little hacking potential. If you want to increase the amount of storage, desolder the Flash chip (part no. S34ML04G200TFI000), and replace it with a larger chip. The NES Classic edition isn’t the coolest retro system coming out — Genesis is back, baby. Brazil has had a love affair with the Genesis/Mega Drive because of their bizarre import restrictions. Now, the manufacturer of the Brazilian Sega clones is releasing a Linux-ified clone. Does anyone know how to export electronics from Brazil?

The CFP deadline for the SoCal Linux Expo is fast approaching. You have until the 15th to get your talks in for SCALE.

Let’s talk about dissolvable 3D printer support material. One of the first materials able to be printed and removed by dissolving in water was PVA. Makerbot sold it for use in their dual extruder machines. PVA does dissolve, but it degrades at higher temperatures and kills nozzles. HIPS can be dissolved with limonene, but it’s really only for use in conjunction with ABS. This week, E3D released their Scaffold support material. It’s a PVA/Polyvinyl alcohol filament — ‘the stuff gel caps are made out of’ was the line we got when E3D previewed Scaffold at MRRF last March. It’s a support material that’s water dissolvable, compatible with most filaments, and is able to produce some amazing prints. It’s available now, but it is a bit pricey at £45 for half a kilo. Brexit is a good thing if you’re paid in dollars.

If you’re into chiptunes, you’ve heard about Little Sound DJ. LSDJ is a cart/ROM capable of toggling all the registers on the Game Boy sound chip, sequencing bleeps and bloops, and generally being awesome. The recently released Nanoloop Mono is not Game Boy software. It’s a few op-amps and a PIC micro pasted on a board that turns the Game Boy into a synth. You get a significantly more 80s sound with the Nanoloop Mono over LSDJ, audio input, and a step sequencer.

A Truly Classy Metal-Framed Mini CNC

November 13, 2016 by 7 Comments

We’ve seen a number of DVD- and CDROM-based small CNC machines here, but few are as simply beautiful as this one by [julioberaldi] over on Instructables (translated from Portuguese here).

fbis2gciv0ajsdxWe’ll cut to the chase; it’s the frame. Cut from steel sheet scraps with a hacksaw, and welded or soldered together with “bar solder”. It looks like a lot of sanding, painting, and polishing went on. The result is something we’d be proud to have on our desk.

For now, it simply draws with a pen. But watch the video, embedded below, and you’ll see that it runs exceptionally smoothly. If we’re reading the Instructable right, the next step is to turn this into a CNC cutter. We can’t wait to see where the project goes from here.

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