Books You Should Read: Prototype Nation

Over the years, I’ve been curious to dig deeper into the world of the manufacturing in China. But what I’ve found is that Western anecdotes often felt surface-level, distanced, literally and figuratively from the people living there. Like many hackers in the west, the allure of low-volume custom PCBs and mechanical prototypes has me enchanted. But the appeal of these places for their low costs and quick turnarounds makes me wonder: how is this possible? So I’m left wondering: who are the people and the forces at play that, combined, make the gears turn?

Enter Prototype Nation: China and the Contested Promise of Innovation, by Silvia Lindtner. Published in 2020, this book is the hallmark of ten years of research, five of which the author spent in Shenzhen recording field notes, conducting interviews, and participating in the startup and prototyping scene that the city offers.

This book digs deep into the forces at play, unraveling threads between politics, culture, and ripe circumstances to position China as a rising figure in global manufacturing. This book is a must-read for the manufacturing history we just lived through in the last decade and the intermingling relationship of the maker movement between the west and east.

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Transform An Original Xbox Controller To A 360 Controller

If you’re looking for a controller for your computer or mobile device, you could certainly do worse than one of the latest iterations of the Xbox pad. They might not be perfect, but they’re fairly well-made, not particularly expensive, use standard USB and Bluetooth interfaces, and even have decent support in the open-source community. So if you’re gaming on Linux or working on any other kind of retro gaming rig it’ll likely be plug-and-play.

This wasn’t the case with the first generation Xbox controller, though, and although its proprietary connector was actually using USB, the controller scheme wasn’t as open. This is [Tom]’s effort of upcycling his original Xbox controller to work indistinguishably from a stock Xbox 360 controller.

For those asking why anyone would want to do this, [Tom] is actually one of the few who enjoyed the original bulky Xbox “Duke” controller that released with the console in 2001. It wasn’t a popular choice in the larger gaming community and a year later Microsoft released a smaller version, but we all have our quirks. A Teensy 4.1 is attached to the end of the controller cable and acts as an intermediary to intercept the proprietary signalling coming from this controller and convert it into something usable. Since the controller doesn’t even show up as a standard USB HID device it took a little more sniffing of the protocol to decipher what was going on at all, but eventually some help was found within this other driver that gave [Tom] the clues he needed to get it working.

There were some other headaches to this project as well, especially since USB debugging USB connections while using USB isn’t exactly a streamlined process, but after a couple of breakthroughs the Teensy pass-through interface began working and [Tom] can use his controller of choice across multiple platforms now. If you’re looking to upgrade in other ways take a look at this build which seeks to recalibrate, rather than replace, an older Xbox controller experiencing drift on its analog control sticks.

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The Integral Molten Salt Reactor And The Benefits Of Having A Liquid Fission Reactor

Although to most the term ‘fission reactor’ brings to mind something close to the commonly operated light-water reactors (LWRs) which operate using plain water (H2O) as coolant and with sluggish, thermal neutrons, there are a dizzying number of other designs possible. Some of these have been in use for decades, like Canada’s heavy water (D2O) reactors (CANDU), while others are only now beginning to take their first step towards commercialization.

These include helium-cooled, high-temperature reactors like China’s HTR-PM, but also a relatively uncommon type developed by Terrestrial Energy, called the Integral Molten Salt Reactor (IMSR). This Canadian company recently passed phase 2 of the Canadian Nuclear Safety Commission’s (CNSC) pre-licensing vendor review. What makes the IMSR so interesting is that as the name suggests, it uses molten salts: both for coolant and the low-enriched uranium fuel, while also breeding fuel from fertile isotopes that would leave an LWR as part of its spent fuel.

So why would you want your fuel to be fluid rather than a solid pellet like in most reactors today?

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Billion Year Clock Is LEGO Genius Or Madness

If you are a fan of LEGO bricks or Rube Goldberg, you should have a look at [Brick Technology’s] billion-year LEGO clock. Obviously, it hasn’t been tested for a billion years, and we wonder if ABS would last that long, but the video below is still worth watching.

Even if you aren’t a LEGO fan, the demonstration of a pendulum clock and escapement is worth something and really shows the practical side of things. Of course, making a pendulum clock that keeps time isn’t anything magic — people have been doing that for centuries. But then more and more elements join to keep track of more time.

You might wonder how the pendulum keeps going for a billion years. Well, honestly, it can’t. But a solar panel charges a battery that rewinds the clock when the drive weight reaches the bottom. We imagine the solar cell and battery would be maintenance items if you expected the billion-year life cycle.

Some will ask why, but we get it. If you must explain why you build everything you do with LEGO, you are doing it wrong. The clock even keeps track of the galaxy’s rotation which, apparently, completes every 230 million solar years.

We’d be impressed with this clock even if it weren’t made with LEGO. Sure, it isn’t as posh as the fancy clock in Denmark. But it does work longer — at least, in theory — than most other LEGO clocks we’ve seen.

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Harvesting Rechargeable Batteries From Single-Use Devices

The price of lithium batteries has plummeted in recent years as various manufacturers scale up production and other construction and process improvements are found. This is a good thing if you’re an EV manufacturer, but can be problematic if you’re managing something like a landfill and find that the price has fallen so low that rechargeable lithium batteries are showing up in the waste stream in single-use devices. Unlike alkaline batteries, these batteries can explode if not handled properly, meaning that steps to make sure they’re disposed of properly are much more important. [Becky] found these batteries in single-use disposable vape pens and so set about putting them to better use rather than simply throwing them away.

While she doesn’t use the devices herself, she was able to source a bunch of used ones locally from various buy-nothing groups. Disassembling the small vape pens is fairly straightforward, but care needed to be taken to avoid contacting some of the chemical residue inside of the devices. After cleaning the batteries, most of the rest of the device is discarded. The batteries are small but capable and made of various lithium chemistries, which means that most need support from a charging circuit before being used in any other projects. Some of the larger units do have charging circuitry, though, but often it’s little more than a few transistors which means that it might be best for peace-of-mind to deploy a trusted charging solution anyway.

While we have seen projects repurposing 18650 cells from various battery packs like power tools and older laptops, it’s not too far of a leap to find out that the same theory can be applied to these smaller cells. The only truly surprising thing is that these batteries are included in single-use devices at all, and perhaps also that there are few or no regulations limiting the sale of devices with lithium batteries that are clearly intended to be thrown away when they really should be getting recycled.

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Hackaday Prize 2023: Bluetooth Spell To Speak

Have you ever known what you wanted to say but couldn’t figure out exactly how to say it? For some individuals, that’s all the time. The gap between intention and action can be a massive chasm. [Pedro Martin] is trying to help bridge that gap with a Bluetooth RPM letterboard.

[Soma Mukhopadhyay] developed Rapid Prompting Method (RPM) for teachers to work with students with autism. Gentle physical cues can help individuals complete motor movements, which can be used as a communication mechanism by pointing to a letterboard. Students can eventually move onto an tablet, but some students see the light as sensory noise or might associate it with playtime.

[Pedro] hopes that his letterboard will be able to provide tactile feedback for each letter to strengthen the connection the teacher is trying to establish. The letter board is a 22 by 14 grid (308 total) of touch electrodes connected to three MPR121 12-channel capacitive touch sensors connected to an ESP32 via I2C. Additionally, 60 LEDS controlled by two shift registers are interspaced between the touch electrodes. As only one LED will be on at a given time, [Pedro] can use the shift registers in a row/column setup since the current draw should be small. A piezo buzzer serves as additional feedback for the student. The ESP32 emulates a Bluetooth keyboard, so the teacher doesn’t have to keep track of what the student is spelling and can focus on RPM.

[Pedro] encountered the usual slew of debugging problems, such as ground bouncing, captive noise, and Bluetooth wonkiness. The code, KiCad, and STL files are on the Hackaday.io project page. If you want more accessibility-focused keyboards, look at the RP2040-based Intellikeys we saw recently.

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RetroPie, Without The Pi

The smart television is an interesting idea in theory. Rather than having the cable or satellite company control all of the content, a small computer is included in the television itself to host and control various streaming clients and other services. Assuming you have control of the software running on the computer, and assuming it isn’t turned into a glorified targeted advertising machine, this can revolutionize the way televisions are used. It’s even possible to turn a standard television into a smart TV with various Android devices, and it turns out there’s a lot more you can do with these smart TV contraptions as well.

With most of these devices, a Linux environment is included running on top of an ARM platform. If that sounds similar to the Raspberry Pi, it turns out that a lot of these old Android TV sets are quite capable of doing almost everything that a Raspberry Pi can do, with the major exception of GPIO. That’s exactly what [Timax] is doing here, but he notes that one of the major hurdles is the vast variety of hardware configurations found on these devices. Essentially you’d have to order one and hope that you can find all the drivers and software to get into a usable Linux environment. But if you get lucky, these devices can be more powerful than a Pi and also be found for a much lower price.

He’s using one of these to run RetroPie, which actually turned out to be much easier than installing a more general-purpose Linux distribution and then running various emulation software piecemeal. It will take some configuration tinkering get everything working properly but with [Timax] providing this documentation it should be a lot easier to find compatible hardware and choose working software from the get-go. He also made some improvements on his hardware to improve cooling, but for older emulation this might not be strictly necessary. As he notes in his video, it’s a great way of making use of a piece of electronics which might otherwise be simply thrown out.

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