Dropping A Glider From 18,000 Feet

[Tarik and Kemal] have an objective in mind: to drop a home-made autonomous glider from a high-altitude balloon and safely return it to home. To motivate them, [Tarik] has decided not to cut his hair until they reach 18,000 feet. Given the ambition of their project, it isn’t surprising that his hair is getting rather long now.

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Infinite Flying Glider

If you’ve exhausted your list of electronics projects over the past several weeks of trying to stay at home, it might be time to take a break from all of that and do something off the wall. [PeterSripol] shows us one option by building a few walkalong gliders and trying to get them to fly forever.

Walkalong gliders work by following a small glider, resembling a paper airplane but made from foam, with a large piece of cardboard. The cardboard generates an updraft which allows the glider to remain flying for as long as there’s space for it. [PeterSripol] and his friends try many other techniques to get these tiny gliders, weighing in at around half a gram, to stay aloft for as long as possible, including lighting several dozen tea candles to generate updrafts, using box fans, and other methods.

If you really need some electricity in your projects, the construction of the foam gliders shows a brief build of a hot wire cutting tool using some nichrome wire attached to a piece of wood, and how to assemble the gliders so they are as lightweight as possible. It’s a fun project that’s sure to be at least several hours worth of distraction, or even more if you have a slightly larger foam glider and some spare RC parts.

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Robot Insect Survives Swatting

There is an old saying, that ‘the hand is quicker than the eye;, but somewhat slower than the fly.” However, with a little practice you can swat a fly, although it sometimes doesn’t seem to faze the fly. École polytechnique fédérale de Lausanne (EPFL) has announced they have used nanotech to build a 1 gram possibly untethered, autonomous robotic insect that has enough processing power and sensors to recognize black and white patterns. Artificial muscles provide propulsion. But there’s the kicker: it can survive a strike with a fly swatter.

In the video you see below, the robots can move at 3 centimeters per second and there are two different versions. The first is a tethered system using ultra-thin wires. This is the version that can be folded, smacked, or even squashed by a shoe and continue moving.

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Get Your Acrylic Bends Just Right

Acrylic is a popular material. It’s easy to find, attractive, and available in all manner of colors, thicknesses, and grades. Being a thermoplastic, it’s also simple to apply heat and form it in various different ways. If you’re wanting to build parts out of sheet acrylic, you might find a purpose-built bender useful. [DIY Perspective] built just such a tool to get the job done.

Plywood is used as the base of the tool, and several off-the-shelf hinges are used to make the folding apparatus. Stops are cut out of scrap wood to allow the bender to accurately recreate angles of 45, 90, and 135 degrees. Heat is supplied via a nichrome wire, powered by a laptop power supply and a PWM controller. This allows the temperature of the wire to be controlled, to avoid melting or otherwise damaging the acrylic being bent.

If you find yourself routinely working with acrylic, you might find this tool useful to have around the workshop. Vacuum forming may also be relevant to your interests. Video after the break.

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Arduino-Powered Rocket Test Stand

If you’re into amateur rocketry, you pretty quickly outgrow the dinky little Estes motors that they sell in the toy stores. Many hobbyists move on to building their own homebrew solid rocket motors and experimenting with propellant mixtures, but it’s difficult to know if you’re on the right track unless you have a way to quantify the thrust you’re getting. [ElementalMaker] decided he’d finally hit the point where he needed to put together a low-cost test stand for his motors, and luckily for us decided to document the process and the results.

The heart of the stand is a common load cell (the sort of thing you’d find in a digital scale) coupled with a HX711 amplifier board mounted between two plates, with a small section of vertical PVC pipe attached to the topmost plate to serve as a motor mount. This configuration is capable of measuring up to 10 kilograms with an 80Hz sample rate, which is critically important as these type of rocket motors only burn for a few seconds to begin with. The sensor produces hundreds of data points during the short duration of the burn, which is perfect for graphing the motor’s thrust curve over time.

Given such a small window in which to make measurements, [ElementalMaker] didn’t want to leave anything to chance. So rather than manually igniting the motor and triggering the data collection, the stand’s onboard Arduino does both automatically. Pressing the red button on the stand starts a countdown procedure complete with flashing LED, after which a relay is used to energize a nichrome wire “electronic match” stuck inside the motor.

In the video after the break you can see that [ElementalMaker] initially had some trouble getting the Arduino to fire off the igniter, and eventually tracked the issue down to an overabundance of current that was blowing the nichrome wire too fast. Swapping out the big lead acid battery he was originally using with a simple 9V battery solved the problem, and afterwards his first test burns on the stand were complete successes.

If model rockets are your kind of thing, we’ve got plenty of content here to keep you busy. In the past we’ve covered building your own solid rocket motors as well as the electronic igniters to fire them off, and even a wireless test stand that lets you get a bit farther from the action at T-0.

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Electric Shower Head Teardown Makes Us Wince

We have bought some really amazing stuff from the Chinese online shops. We’ve also bought stuff that was… less than satisfactory, let’s say. At the prices you pay, you usually just chalk up the bad stuff as a cost of doing business. But [DiodeGoneWild] has a teardown of something that could be very dangerous if it wasn’t up to snuff: an electrically heated shower head. He says they are common in Latin America and have the nickname “suicide showers.”

We’ve seen the cute showerheads that change color, but those take batteries. What we are talking about here connects to the 220V main and draws 30A to instantly heat your shower water. Environmentally, that’s great since you don’t have a tank of water you keep heating and reheating just in case you need hot water. But you wouldn’t throw an AC radio in the tub, so you have to wonder just how safely this thing’s built. Well, you don’t have to wonder, because the videos below are going to show us.

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Smell That? It’s Time.

Steampunk is beautiful. There is something about the exposed metal and primitive looking artifacts that visually appeal to the brain of a maker and engineer alike. Makers have been busy the last decade building clocks with this theme because hey, everyone needs a clock. [Fuselage] has put together a Steam Punk Clock that releases actual steam(actually steam oil smoke) for its hourly chime. How cool is that?

The clock is designed around the Conrad C-Control Unit (translated) which has the Motorola 68HC08 and [Fuselage] uses BASIC to write the routines for the system. Unlike a lot of steampunk clocks that use Nixie Tubes, this one uses 4 Numitron displays for the hours and minutes display. An analog dial panel display is employed for the seconds’ and is driven by a PWM signal. The absence of the RTC module was not obvious until we saw that the BOM includes a DCF77 receiver. For the uninitiated, DCF77 is a longwave time signal and standard-frequency radio station in Mainflingen, Germany. If you are anywhere within a 2000 km range of that location, you can pick up a 24-hr time signal for free which is excellent if you plan to make say… a radio clock.

The steam/smoke generator is a subproject of sorts. The custom machine is designed to have a separate oil reservoir and pump in addition to the actual generator so that the system does not run out of fuel as quickly. Clearly [Fuselage] did his homework which is explained in brief in his project logs. The final design has a brass tube as the main heating and also serves as the outlet chamber. The oil is pumped from under the heating filament in the brass tube, and excess fluid drains off back into the reservoir. A piece of nichrome wire serves as the filament that vaporizes the liquid to gaseous form. Sensors make sure of the oil levels in the reservoir as well as the steam tube. Servo motors and fans add the effect of the opening the exhaust rain cap, and a small LED helps illuminate the exhaust to complete the impression of real steam.

The project is a great example of a simple but effective implementation and for those who are wondering about Numitron Tubes, check out this tutorial on the subject. Of course, there is the Giant Electro-mechanical Clock for those looking at more sizable works of art.

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