Nikon Resurrection: Repairing A Broken Lens

December 25, 2015 by 14 Comments

Modern DSLR cameras are amazing devices. Mechanics, electronics, and optics, all rolled up in a single package. All that technology is great, but it can make for a frustrating experience when attempting any sort of repair. Lenses can be especially difficult to work on. One misalignment of a lens group or element can lead to a fuzzy image.

[Kratz] knew all this, but it didn’t stop him from looking for a cheap lens deal over on eBay. He found a broken Nikon DSLR 55-200mm 1:4-5.6 AF-S VR camera lens for $30. This particular lens is relatively cheap – you can pick up a new one for around $150 online. Spending $30 to save $120 is a bit of a gamble, but [Kratz] went for it.

The lens he bought mostly worked – the auto-focus and vibration reduction system seemed to be fine. The aperture blades however, were stuck closed. Aperture blades form the iris of a lens. With the blades closed down, the lens was severely limited to brightly lit situations. All was not lost though, as the aperture is a relatively simple mechanical system, which hopefully would be easy to repair.

pinNikonKeeping screws and various parts in order is key when taking apart a lens. [Kratz] used a tip he learned right here on Hackaday: He drew a diagram of the screw positions on a thick piece of paper. He then stuck each screw right into the paper in its proper position.

Carefully removing each part, [Kratz] found a pin had slipped out of the rod that connects the lens’ internal parts with the external aperture control arm. Fixing the pin was simple. Getting the lens back together was quite a bit harder. Several parts have to be aligned blindly. [Kratz] persevered and eventually everything slipped into alignment. The finished lens works fine, albeit for a slightly noisy auto-focus.

It’s worth noting that there are service and repair manuals for many cameras and lenses out there in the dark corners of the internet, including [Kratz]’s 55-200 lens. Reading the repair procedures Nikon techs use shows just how many tools, fixtures, and custom bits of software go into making one of these lenses work.

Build Your Own Thermal Camera

December 25, 2015 by 44 Comments

We have featured thermal camera projects by [Max Ritter] before, but [Max] has just taken the next step: he is offering the latest version as a build-it-yourself kit. The DIY Thermocam improves on his previous designs by capturing 60 by 80 pixel thermal images, which can be combined with visible light images from an accompanying  640 by 480 pixel camera to produce the final image. It is built around the FLIR Lepton module that has been used in many of the recent commercial thermal cameras that we have seen. Max has also added a battery and display, making the whole thing a standalone camera.

The firmware that runs all this is open-source and written in C++ for easy modification, so users can build their own thermal camera.”The approach is to offer people the self-assembly kit so that they can use it as a development platform to do whatever they want to achieve with thermal imaging”[Max] told us. The kit runs €429 (about $468), with free shipping worldwide.

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You Need A Self-Righting Thrust-Vector Balloon Copter

December 25, 2015 by 15 Comments

Cornell University’s microcontroller class looks like a tremendous amount of fun. Not only do the students learn the nitty-gritty details of microcontroller programming, but the course culminates in a cool project. [Brian Ritchken] and [Jim Liu] made a thrust-vector controlled balloon blimp. They call this working?!?!

Three balloons provide just enough lift so that the blimp can climb or descend on motor power. Since the machine is symmetric, there’s no intrinsic idea of “forward” or “backward”. Instead, a ring of eight LEDs around the edge let you know which way the blimp thinks it’s pointing. Two controls on the remote rotate the pointing direction clockwise and counter-clockwise. The blimp does the math to figure out which motors to run faster or slower when you tell it to go forward or back.

The platform is stabilized by a feedback loop with an accelerometer on board, and seems capable of handling a fairly asymmetric weight distribution, as evidenced by their ballast dangling off the side — a climbing bag filled with ketchup packets that presumably weren’t just lifted from the dining halls.

It looks like [Brian] and [Jim] had a ton of fun building and flying this contraption. We’d love to see a distance-to-the-floor sensor added so that they could command it to hover at a given height, but that adds an extra level of complexity. They got this done in time and under budget, so kudos to them both. And in a world full of over-qualified quadcopters, it’s nice to see the humble blimp getting its time in the sun.

Yep, you heard right… this is yet another final project for a University course. Yesterday we saw a spinning POV globe, and the day before a voice-activated eye test. We want to see your final project too so please send in a link!

‘LinuxCNC-Features’ Is The Garage-Fab’s Missing CAM Tool

December 25, 2015 by 15 Comments

It takes a long toolchain to take the garage-machinist-to-be through all the hoops needed to start cranking out parts. From the choice of CAD software to the CAM tools that turn 3D models into gcode, to the gcode interpretters that chew up this source code and spit out step and direction pulses to turn the cranks of a cnc mill, there’s a multitude of open-and-closed source tools to choose from and even an opportunity to develop some of our own. That’s exactly what [Nick] and the folks over on the cnc-club forums did; they’ve written their own CAM tool that enables the end user to design a procedure of cuts and toolpaths that can export to gcode compatible with LinuxCNC.

Their tool, dubbed “LinuxCNC-features”, embeds a LinuxCNC-compatible graphical gcode programming interface directly into the LinuxCNC native user interface. Creating a part is a matter of defining a list of sequential cuts along programmable toolpaths. These sequential cuts are treatments like drilled holes, square pockets, bolt holes, and lines. The native embedding enables the machinist to preview each of the 3D toolpaths in LinuxCNC’s live view, giving him-or-her a quick-and-dirty check to make sure that their gcode performs as expected before running it. [Nick] has a couple of videos to get you up-and running on either your mill or lathe.

LinuxCNC-features has been out in the wild for almost two years now, but if you’re looking to get started cranking out parts in the garage, look no further for a CAM tool that can quickly generate gcode for simple projects. In case you’re not familiar with LinuxCNC, it’s one of the most mature open-source gcode interpreters designed to turn your PC into a CNC controller, and it’s the brains behind some outstanding DIY CNC machines like this plasma cutter.

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The Ultimate Puzzle Desk — MYST Eat Your Heart Out

December 25, 2015 by 11 Comments

This project is absolutely mind boggling. Created by [Kagen Sound], this desk would fit right at home inside the MYST games. It has a pipe organ inside, and you can open a secret compartment by playing a specific tune.

Besides being an absolute marvel of woodworking, the hidden mechanics inside this desk make our heads hurt. The pipe organ aspect works by pushing in little drawers — this forces air into organ pipes at the front of the desk. But some of the air is redirected into a pneumatic memory board — which can actually keep track of the notes you play. When the correct tune is played, it triggers a pendulum which releases a secret compartment. All you need is a trap door over an abyss and you’ve recreated The Goonies.

Sure, it’d be easy to do that with an Arduino or something… but the pneumatic memory board is made of wood. Entirely made of solid wood. [Kagen] says it took countless hours to design, at least five different versions before he found one that worked.

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Here Comes Santa Claws

December 24, 2015 by 4 Comments

Liberty Games in the UK was looking for a fun way to support charity for the holidays, and we think they succeeded. They decided to set up an arcade crane machine to run over the internet, with each type of toy snagged earning  a donation. Snag a bear, and they will donate £5 to St Mungos, a UK charity that works with homeless or at risk people. Snag one of the rarer Santa toys, and they will donate £20. It’s a great cause, and a nice hack. Behind the scenes, the Internet side of things runs on a Raspberry Pi connected to a PiRack and a couple of PiFace digital interface cards that are wired into the electronics of the crane machine so they could control the buttons on the machine from a Web interface. Unfortunately, it didn’t seem to be running when we tried it, but hopefully someone will give the machine a swift kick shortly to get it going until the Hackaday traffic invariably brings it down again.

One of the interesting thing that they discovered while working on these hacks: they have a pay-out ratio that is determined by the strength of the grabbing arm. The owner can tweak this so that the arm does not grab very firmly, which means a dropped bear. Want to torture your friends with hopes of snagging the best stuffed animals?. Follow the example of this claw machine build all from parts on hand.

Hacking The Leapfrog TV To Play Doom

December 24, 2015 by 16 Comments

In a few hours, millions of fresh-faced children will be tearing open presents like the Leap TV, a Wii for the pre-school crowd that has a number of educational games. And, once they get bored with them, what could be more educational than fighting your way through a horde of demons to save the earth? Yup, [mick] has hacked the Leap TV console to play Doom. After some poking around he discovered that the Leap TV is built around a quad-core nxp4330q arm7-A processor, with 1GB of RAM and 16GB of flash memory, while the controller links to the main console using Bluetooth LE. That’s more than enough to run Doom on (in fact… too much), so he whipped out his handy compiler and got Doom and SDL running with only a few minor code changes.

This isn’t [Mick]s first such hack: he previously hacked the V-Tech InnoTab, a cheap tablet for kids, which persuaded the manufacturers to release the full source code for the tablet. Will Leapfrog follow suit? That remains to be seen, but in the meantime, [Mick]s work gives us some insight into the internals of this device.

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