phone controller

Breathe New Life Into Payphones With Asterisk

January 5, 2015 by 21 Comments

Payphones used to be found on just about every street corner. They were a convenience, now replaced by the ubiquitous mobile phone. These machines were the stomping grounds for many early computer hackers, and as a result hold a place in hacker history. If you’ve ever wanted to re-live the good ol’ days, [hharte’s] project might be for you.

[hharte] has been working to make these old payphones useful again with some custom hardware and software. The project intends to be an interface between a payphone and an Asterisk PBX system. On the hardware side, the controller board is capable of switching various high voltage signals required for coin-line signaling. The controller uses a Teensy microcontroller to detect the hook status as well as to control the relays. The current firmware features are very basic, but functional.

[hharte] also wrote a custom AGI script for Asterisk. This script allows Asterisk to detect the 1700hz and 2200hz tones transmitted when coins are placed into the machine. The script is also in an early stage, but it will prompt for money and then place the call once 25 cents has been deposited. All of the schematics and code can be found on the project’s github page.

[Thanks mies]

3D Printed Lawnmower

Wait, A 3D Printed Lawn Mower?

January 5, 2015 by 80 Comments

Well, we have to admit, we never saw this coming… A 3D printed lawn mower? What? Why? Huh? How? Those were at least a few of the thoughts running through our head when we saw this come in on the tips line.

[Hans Fouche] has a giant 3D printer that takes up most of the space in his garage, and after printing several large vases, a briefcase, bowls, and even a wind turbine blade — he decided to try printing a lawnmower. A freaking lawnmower.

To do so, he reverse engineered his old rusty lawn mower, and redesigned it to be printable. Apart from the steel axles, some fastening hardware, and of course the motor and blade, the entire thing is 3D printed. And it looks like it works pretty good too.

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resourceful cnc router

Resourceful CNC Router Built From Hardware Store Parts

January 5, 2015 by 20 Comments

[siemen] has entered the wonderful world of Hobby CNC with his low-buck build of this gantry-style router. It embodies everything we here at HaD love: resourcefulness, perseverance and results. [siemen] has designed his frame using ideas he has found while surfing around the ‘net and is made entirely out of particle board. For linear movement, the Y and Z axes rely on ball bearing drawer slides while the X axis use a pipe and skate bearing arrangement. NEMA 17 stepper motors coupled to threaded rod move each axis.

The electronics are packaged in a nice little project box which houses an Arduino and 3 Sparkfun EasyStepper stepper motor drivers. [siemen] also cut a hole in the project box and installed a fan in order to keep those motor drivers cool. The Arduino is flashed with the CNC machine controller called GRBL. GRBL takes g-code sent from a PC to the Arduino and then in turn sends the required step and direction signals to the stepper motor drivers.

Overall, [siemen] did a great job with his first CNC project which came in at 200 Euro ($240). He’s currently working on version 2 and we are looking forward to covering it when it’s done. If you dig this project, you may also like this wooden wood router or this bolt-together one.

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Generating Video With The PIC

January 5, 2015 by 17 Comments

[bekeband] recently came across an old industrial monitor. It’s small, monochrome, has a beautiful green phosphor, and does not accept a composite signal. Instead, there’s a weird TTL input with connectors for horizontal sync, vertical sync, and video. Intrigued, [bekeband] brought it home and started working on a project that would drive this monitor. He succeeded, and with a chip we don’t see much of on the Hackaday tips line: a 16-bit PIC.

The project uses the dsPIC30F3011, a strange little 16-bit PIC in a 40-pin package. The board for this build actually comes from an earlier build, and after connecting the horizontal sync, vertical sync, and video to this tiny board, [bekeband] started writing some code.

There are two programs written for this board. The first is a static image tester that displays a single image on the CRT. The second is one that displays a simple animation, in this case, a horse running in place. It’s not the fanciest project, but it does work, and even though [bekeband] isn’t using a high-speed ARM, he is getting a reasonably high resolution out of this chip.

Video below.

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Automated Bed Warmer Control For Chilly Nights

January 4, 2015 by 13 Comments

For most of the Northern Hemisphere, winter is in full swing right now. That means long, chilly nights. We assume [LC] is in one of these climes because it seems like his bed warmer wasn’t doing quite a good enough job of getting his bed up to a reasonable temperature before he climbed in. To alleviate some of his discomfort, he hacked into the control unit and added some automation.

The original controller uses a mechanical potentiometer to set the heat level. [LC] added a digital potentiometer which he can switch to in order to allow the automation (using a real-time clock to handle scheduling) to take over control of the bed warmer. This also preserves the original functionality of the controller. There is also an Arduino involved which handles the override from mechanical to digital potentiometer when a capacitive touch sensor is activated. This means that when someone attempts to take manual control of the device, the Arduino can switch the override circuit off.

There is quite a bit of detail on the project site about this hack, including the source code for the controller. [LC] also mentions that this could be interfaced to the web to allow remote control of the bed warmer. This is a great hack, and also fits into the idea of heating the person, not the room.

LED Desk Lamp

One Way To Get Rid Of That Fluorescent Buzzing Sound

January 4, 2015 by 38 Comments

Tired of the persistent hum his fluorescent desk lamp made, [Andres Lorvi] decided he had to fix it. And by fix, we mean get rid of altogether. He liked the lamp though so he decided to convert it to LED — that way he’d save some money on electricity too!

Besides wanting to get rid of the hum, [Andres] had also been reading up on the effect of light temperature at night — bluish light is typically bad for your eyes when you’re trying to go to sleep. So he also took this opportunity to change the color temperature of the light in his room. Unfortunately it wasn’t as simple as just replacing the fluorescent with the LEDs — no, that would be far too easy…

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Hackaday Links: January 4, 2015

January 4, 2015 by 17 Comments

Chips as furniture is now a thing. It started off with a 555 footstool from Evil Mad Scientist and moved on to an EPROM coffee table. Now [msvm] over on the War Thunder forums has constructed a Nixie tube driver table. It’s based on the K155, and as a neat little addition, he’s included a real vintage chip under glass in the table.

Have some tongs, an anvil, and a blowtorch? Make some bottle openers out of framing nails. There’s a lot of variety here in the shapes of the bottle openers.

[Stephen] used a solid state relay he found on eBay to drive some Christmas lights. The SSR failed. That meant it was time to see inside of this relay looked like. The short answer is, ‘a lot of goop and epoxy’, but the traces look big enough to support the current it’s rated for.

Imagine a part of your 3D printer breaks. That’s alright, just print another…. oh, yeah. Well, I guess it’s time to make a bearing bracket out of wood.

The Electronica MK-54 and MK-61 (actually the Электроника МК-54) were incredibly popular Soviet programmable calculators. Now there’s an emulator for them.

[Rue Mohr] found a very cheap TFT display on an Arduino shield. The chip for the display was an SPF5408, a chip that isn’t supported by the most common libraries. He eventually got it to work after emailing the seller, getting some libraries, and renaming and moving a bunch of stuff. If you have one of these displays, [Rue] just saved you a bunch of time.