An opened plastic project box with electronics inside

Smoking Meat Finds Natural Home In The Cloud

August 9, 2022 by 15 Comments

Did you know that backyard barbecues now come with WiFi? It should be no surprise, given the pervasiveness of cloud-enabled appliances throughout the home. However [Carl] wasn’t ready to part with his reliable but oh-so-analog BBQ smoker, so instead he created an affordable WiFi-based temperature monitor that rivals its commercial counterparts.

Accurate temperature measurement is essential to smoking meat from both a taste and safety standpoint. In this project, two Maverick ET-732/733 thermistor probes take care of the actual temperature monitoring. One probe is skewered into meat itself, and the other measures the ambient ‘pit’ temperature. Combined, these two gauges ensure that the meat is smoked for exactly the right length of time. [Carl] mentions that adding an extra temperature sensor is trivial for larger setups, but he’s getting by just fine with two data points.

Naturally an ESP8266 does most of the heavy lifting in bridging the gap between smoke and cloud. At the core of this project is utility and practicality – temperature statistics can be viewed on any device with a web browser. Being able to study the temperature trends in this way also makes it easier to predict cooking times. Electronic alerts are also used to notify the chef if the temperature is too hot or cold (among other things). The entire contraption is housed in a smart looking project box that contains an LCD and rotary encoder for configuration.

If this has piqued your culinary interest, check out the extensive documentation recipe over on GitHub and the project Wiki.  We also recommend checking out this project that takes automated meat smoking to the next level.

This Stainless Steel Knife Build Starts With Raw Iron Ore

August 6, 2022 by 11 Comments

Making knives at home has become a popular hobby, thanks partly to reality TV and the free time and idle hands afforded by lockdowns. Depending on how far you get into the hobby, builds can range from assembling and finishing a kit with pre-forged parts, to actual blacksmithing with a hammer and anvil. But pretty much every build includes steel from a commercial supplier.

Not this one. Rather than buy his metal from the usual sources, [Thoisoi]’s first stop was an iron mine in the Italian Alps, where he picked up a chunk of iron ore — magnetite, to be precise. Smelting one’s own iron from raw ore and alloying it into steel is generally not a backyard project thanks to the high temperatures needed, a problem [Thoisoi] solved with the magic of thermite. The iron oxide and aluminum in the thermite mix react in an exceptionally exothermic manner to generate elemental iron, which under controlled conditions can be captured as a more or less pure ingot, ready for forging.

After a test with commercially obtained iron oxide, [Thoisoi] tried his pulverized magnetite. And thanks to the addition of goodies like graphite, manganese, nickel, silicon, and chromium, he was eventually able to create a sizable lump of 402 stainless steel. He turned the metal over to an actual blacksmith for rough forging; it sure seemed to act like steel on the anvil. The finished knife looks good and performs well, and the blade has the characteristic look of stainless. Not a bad result, and all at the cost of a couple of clay flowerpots.

Continue reading “This Stainless Steel Knife Build Starts With Raw Iron Ore” →

Why Fedora Decided To Give CC0 Licensed Code The Boot

July 29, 2022 by 57 Comments

The term “open source” can be tricky. For many people, it’s taken to mean that a particular piece of software is free and that they can do whatever they wish with it. But the reality is far more complex, and the actual rights you’re afforded as the user depend entirely on which license the developers chose to release their code under. Open source code can cost money, open source code can place limits on how you use it, and in some cases, open source code can even get you into trouble down the line.

Which is precisely what the Fedora Project is looking to avoid with their recent decision to reject all code licensed under the Creative Common’s “Public Domain Dedication” CC0 license. It will still be allowed for content such as artwork, and there may even be exceptions made for existing packages on a case-by-case basis, but CC0 will soon be stricken from the list of accepted code licenses for all new submissions.

Fedora turning their nose up at a software license wouldn’t normally be newsworthy. In fact, there’s a fairly long list of licenses that the project deems unacceptable for inclusion. The surprising part here is that CC0 was once an accepted license, and is just now being reclassified due to an evolving mindset within the larger free and open source (FOSS) community.

So what’s the problem with CC0 that’s convinced Fedora to distance themselves from it, and does this mean you shouldn’t be using the license for your own projects?

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Your Own Engineering Workstation, With Mame

July 28, 2022 by 19 Comments

There are some things that leave indelible impressions in your memory. One of those things, for me, was a technical presentation in 1980 I attended — by calling in a lot of favors — a presentation by HP at what is now the Stennis Space Center. I was a student and it took a few phone calls to wrangle an invite but I wound up in a state-of-the-art conference room with a bunch of NASA engineers watching HP tell us about all their latest and greatest. Not that I could afford any of it, mind you. What really caught my imagination that day was the HP9845C, a color graphics computer with a roughly $40,000 price tag. That was twice the average US salary for 1980. Now, of course, you have a much better computer — or, rather, you probably have several much better computers including your phone. But if you want to relive those days, you can actually recreate the HP9845C’s 1980-vintage graphics glory using, of all things, a game emulator.

The Machine

The HP9845C with a Colorful Soft Key Display

Keep in mind that the IBM PC was nearly two years away at this point and, even then, wouldn’t hold a candle to the HP9845C. Like many machines of its era, it ran BASIC natively — in fact, it used special microcode to run BASIC programs relatively quickly on its 16-bit 5.7 MHz CPU. The 560 x 455 pixel graphics system had its own CPU and you could max it out with a decadent 1.5 MB of RAM. (But not, alas, for $40,000 which got you — I think –128K or so.)

The widespread use of the computer mouse was still in the future, so the HP had that wonderful light pen. Mass storage was also no problem — there was a 217 kB tape drive and while earlier models had a second drive and a thermal printer optional, these were included in the color “C” model. Like HP calculators, you could slot in different ROMs for different purposes. There were other options such as a digitizer and even floppy discs.

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Stackable 3D-Printed Gearbox For Brushless Motor

July 24, 2022 by 11 Comments

Affordable brushless motors are great for a variety of motion applications, but often require a gearbox to tame their speed. [Michael Rechtin] decided to try his hand at designing a stackable planetary gearbox for a brushless motor that allows him to add or remove stages to change the gear ratio.

The gearbox is designed around a cheap, 5010 size, 360 KV, sensorless motor from Amazon. Each stage consists of a 1:4 planetary gear set that can be connected to another stage, or to an output hub. This means the output speed reduces by a factor of four for each added stage. Thanks to the high-pressure angle, straight-cut teeth, and fairly loose clearances, the gearbox is quite noisy.

To measure torque, [Michael] mounted the motor-gearbox combo to a piece of aluminum extrusion, and added a 100 mm moment arm to apply force to a load cell. The first test actually broke the moment arm, so a reinforced version was designed and printed. The motor was able to exert approximately 9.5 Nm through the gearbox. This number might not be accurate, since sensorless motors like this one can not provide a smooth output force at low speeds. As [Michael] suggests, adding a sensor and encoder would allow for better testing and low speed applications. Check it out in the video after the break.

We’ve featured a number of [Michael]’s projects before, including a bag tracking corn hole board, and a 3D printed linear actuator. Continue reading “Stackable 3D-Printed Gearbox For Brushless Motor” →

Nokia 5110 Gets Android Stowaway And A Keyboard

July 21, 2022 by 11 Comments

Even though Nokia is largely an afterthought in the phone market now, there was a time when their products represented the state-of-the-art in mobile devices. Some of the their handsets even featured slide-out keyboards and the ability to sent emails; largely unheard of for a device from the late 90s. [befinitiv] was a kid back then and couldn’t afford one of these revolutionary devices, so he built his own modern version that still looks and feels like the original.

To do this he borrowed the case and structure of a Nokia 5110 phone, but modified it to hold a small Android device in the old battery compartment along with a tiny Bluetooth keyboard (which was also built from scratch by [befinitiv]) that connects to the Android phone to mimic the old slide-out style. This isn’t just a case mod, though. He also reverse-engineered the original PCB of the phone and included a Bluetooth module there as well, which allows the phone’s screen and keypad to work mostly as originally intended.

This project goes pretty far to scratch the 90s phone nostalgia itch while still being largely usable as a real phone in the modern world. Assuming you aren’t too hung up on the literal phone aspect, the Notkia project is also an impressive effort to bring new life to these old handsets.

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The Casio Smartwatch You Never Had

July 20, 2022 by 25 Comments

In a way, you have to feel a bit sorry for the engineers at Casio. They can produce the most advanced digital watches ever to grace the wrist, but their work will forever be associated with one of their more lowly creations. The Casio F91 is the archetypal digital watch — it’s affordable, it’s been in production since the Ark, it does the job so well that it’s become a design classic, and it remains a very tough act to follow.

If it has a flaw though, it’s that the functions of a watch from 1989 are very basic. Wouldn’t it be nice if a Casio F91 could be a modern smartwatch! Well thanks to [Pegor] it can, with a complete re-engineering of the classic watch’s internals. Now the simple classic timepiece is fully up-to-date!

All the Casio internals are removed, and a new movement holder supports a fresh PCB with an OLED display mounted via a flexible sub-PCB. The brains comes courtesy of a Texas Instruments CC2640 BLE microcontroller. This gives it a 15-day battery life, which is nothing like what the original watch would have but compares favorably to smartwatches. He admits that the software needs some work, but with hardware this well-executed we hope that others can contribute some improvements.

This is probably the most impressive F91 hack we’ve seen, but it’s by no means the first revamped Casio we’ve shown you.