Freeside’s Infinity Portal

November 8, 2013 by 11 Comments

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If infinity mirrors aren’t cool enough, the 10-foot-tall infinity portal should blow you away. Strictly speaking, the mirror itself is only 7’x4′, but you’ll still find yourself engulfed in the archway. The portal began as a simple prototype that we covered earlier this summer, which was just a frame of 2×4’s, some acrylic and LED strips. It works by putting lights between a two-way mirror and another mirror, reflecting most light internally and creating the illusion of depth.

The giant archway also began as a small-scale prototype, its shape and engravings carved out by a laser cutter. Once they were satisfied with its design, it was time to scale things up. The full-sized portal needed a a tremendous amount of stability, so the guys at Freeside built the base from wooden palettes. They needed the portal to travel to a few different venues, so the rest of the frame breaks down into components, including a removable wooden frame from which the acrylic hangs. A Teensy 3.0 runs all the WS2812 LED strips, which were chosen because each of their LEDs is individually addressable.

Check out the video below for an extremely detailed build log, which should give you a better idea of how massive and impressive this portal really is!

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RC Tractor Build

November 8, 2013 by 18 Comments

[Rémi] is an engineer in France who runs his own little plasma cutting shop where he designs and manufactures custom projects for people. His latest project is this very slick remote controlled tractor.

It makes use of two 350W motors running at 24V, powered off of two 12V lead acid gel cells. The entire frame was designed in 3D CAD and then cut to shape using a plasma cutter. It was designed to tow small farm equipment around, or to turn mowing the lawn into a fun game that can be performed from the comforts of your lounge chair, while sipping a cold drink.

The reason we’re sharing this is because [Rémi] made an excellent video of fabrication and build of this project — So stick around after the break and enjoy! But be warned, watching the video may induce certain desires for owning a personal plasma cutter. Oh the possibilities!

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Trinket Contest Winners

November 8, 2013 by 29 Comments

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Originally Adafruit offered us 20 boards to give away. But when we had so many interesting submissions they were kind enough to throw in some more. We took them up on it, eventually choosing 41 winners… and believe us when we say it was difficult to whittle it down to that number! Thank you to all who took the time and made the effort to send something in.

Organizationally it’s been a challenge keeping all of the submissions straight. That’s why the presentation of the top entries is listed as a set of galleries. More info on each is available on their associated update posts. Congratulations to all! We want to do more giveaways in this same spirit (with different prize hardware and submission themes each time). If you’re interested in that please let us leave your words of encouragement in the comments.

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Tricking A USB Power Supply

November 8, 2013 by 31 Comments

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[Paul] recently purchased an inexpensive USB power pack, hoping to use it for powering small electronics projects. Unfortunately it has been designed to only stay on when a device is drawing a lot of power (like charging a cell phone), so he set out to fix it.

He started by experimenting to see just how much current is required to keep the battery pack on, and for how long. Testing a few resistors he discovered that a 22 ohm one will keep the power supply on indefinitely. If there’s no load, it only remains powered on for about 13 seconds. Now you can’t just hook up the 22 ohm resistor to a 5V power supply for the sake of keeping it on — that would draw 1.1watts and get very hot!

His next step was to determine how long the load needs to be on for, and at what interval in order to keep the power supply active. He created a test circuit using a Teensy microcontroller and determined that a 20ms pulse every 1.4 seconds was enough to keep it on — any less and it would  switch off after a few minutes. The final transistor based circuit draws about 222mA — but at a 1.6% duty cycle, resulting in only a 3.5mA draw! [Paul] suspects the switching power supply inside battery pack probably draws more than that! He can’t take all the credit though, he learned of the idea from a forum post — but he certainly has made a very nice write up for people to follow in his footsteps!

Now that’s a good old fashioned product hack!

A New Old Lathe For Your Hackerspace Or Garage

November 8, 2013 by 51 Comments

3D printers, or even small CNC routers may seem like relatively easy machine tools to obtain for your hackerspace or garage. They are both very useful, but at some point you may want to start working with round parts (or convert square-ish items into round parts). For this, there is no better tool than a lathe. You can buy a small and relatively cheap lathe off of any number of distributors, but what if you were to get a good deal on a larger lathe? Where would you even start?

In my case, I was offered a lathe by a shop that no longer had a use for it. Weighing in at 800 pounds and using 3 phase power, this South Bend Lathe might have been obtained economically, but getting it running in my garage seemed like it would be a real challenge. It definitely was, but there are a few mistakes that I’ve made that hopefully you can avoid.

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Wireless Encryption Between Galileo And A MSP430

November 8, 2013 by 11 Comments

[Mark] recently finished his latest project, where he encrypts wireless communications between the new Intel Galileo and a Texas Instruments MSP430. The wireless interfaces used are the very common nRF24L01+ 2.4GHz transceivers, that had a direct line of sight 15 feet range during [Mark]’s tests. In his demonstration, the MSP430 sends an encrypted block of data representing the state of six of its pins configured as inputs. This message is then received by a sketch running on the Galileo and stored in shared memory. A python script then wakes up and is in charge of decrypting the message. The encryption is done using AES-128bits in Electronic Codebook mode (ECB) and semaphores are used to prevent simultaneous accesses to the received data. As it is the first project using an Intel Galileo we received, don’t hesitate to send us a tip if you found other ones.

Why You Shouldn’t Care About The All-Metal 3D Printed Gun

November 8, 2013 by 155 Comments

Solid Concepts, one of the world’s largest rapid prototyping outfits, just printed a gun. Unlike previous 3D printed guns like the Liberator, this 3D printed version of an M1911 is made out of metal. It’s a real gun, with rifling in the barrel – something the Liberator doesn’t have – and has the look and feel of what the US military has been using as a service pistol for decades.

The Solid Concepts 1911 was made using the selective laser sintering process, using a combination of stainless steel and nickel-chromium alloys. Every single part of the gun, save for the spring, was 3D printed without any machining. It’s an impressive feat of rapid manufacturing – firing .45 ACP rounds, this gun will see 20,000 psi every time the gun is fired. It’s already chewed through a few magazines so far, and it apparently shoots pretty well, to boot.

Here’s why you shouldn’t care.

Solid Concepts business is to make things using rapid prototyping. They make everything from plastic baubles, tooling for injection molds, architectural models, and stuff that doesn’t get past the prototype stage. This 3D printed 1911 is simply a demonstration of Solid Concept’s capabilities, nothing more.

The printer used to manufacture this printer is an EOS SLS printer that costs many tens of thousands of dollars. Our limited research can’t pin the price of the printer down more than that, but let’s just say you could buy a very, very nice sports car for the same price, and we’re not talking about that awesome ‘vette down at the Chevy dealership.

This is just a neat little advertisement, that’s it. Someone at Solid Concepts realized if they made a gun using 3D printed parts, it would be picked up by blogs and wire services. They were right. It’s an excellent demo of what Solid Concepts’ capabilities are, but that’s just about it. You’re still not able to manufacture an M1911 on a desktop 3D printer, and even if you could, you could set up a machine shop in your garage and end up with a similar product for less money.

As an aside, and this is just me throwing an idea out there, can we please stop using guns as an example of what 3D printing can do? I respect your right to manufacture, own, and operate a gun, but as I write this paragraph, I’m cringing at the thought of all the pro and anti-gun comments this post will see.

If you’re looking for a way to demonstrate your 3D printing prowess, how about something like an engine? Given the right design, they’re more complicated than a gun, and a really small Wankel engine would be really cool.

Video of the Solid Concepts 1911 available below.

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