Ancient Radio Repair

July 6, 2012 by 39 Comments

They sure don’t build them like that anymore. [J.W. Koebel] managed to take this 1934 Simplex Model P radio and bring it back to life.

So where do you start with a repair job like this one? Being a ham radio guy he has a good idea of what he’s doing, and started by replacing the AC capacitor with one which will provide quality noise filtering. He tried to make fixes throughout that would improve functionality and declutter the wire mess. This led him to find a snapped solder connection on the volume knob. Next he tested out the speaker and found that the primary transformer needed replacing. After as replacing the A67 converter (we’ve got no idea what that is) he swapped out the rest of the original capacitors, most of the resistors, and fixed the mechanical problems with the tuning dial. The result is a working radio that looks fantastic!

[via Reddit]

Acrylic RPi Case You Can Make Without A CNC Machine

July 6, 2012 by 15 Comments

[Simon Inns] is showing off the Raspberry Pi case which he built out of acrylic. It provides a lot more protection than a flimsy film case, but it is also a little bit more involved to fabricate. No, this doesn’t need to be laser cut, but to get the nice edges [Simon] used a band saw which many don’t already have in their shop. Ask around, or poke your head in at the local Hackerspace. It only takes a few minutes to cut out the parts.

It sounds like either 8mm or 6mm acrylic will work for this project. Aluminum pipe serves as a spacer to keep the two main sheets in place. The RPi board itself is held in position by a few well-place acrylic chunks super glued in place. You can see the entire build process, including rounding cut edges with a torch, in his video embedded after the break.

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Book Review: Eight Amazing Engineering Stories

July 6, 2012 by 8 Comments

We’re big fans of [Bill Hammack], aka the Engineer Guy. His series of engineering videos dredge up pleasant memories of watching Mr. Wizard but spin to the adult science enthusiast. The most resent season (he calls it series #4) scratches the surface of the topics covered in his book Eight Amazing Engineering Stories, which was written with fellow authors [Patrick Ryan] and [Nick Ziech]. They provided us with a complimentary digital copy of the book to use for this review.

The conversational style found in the videos translates perfectly to the book, but as with comparing a novel to a movie, the written word allows for much more depth. For instance, we loved learning about how Apple uses anodization to dye the aluminum used for iPod cases. The same presentation style makes the topic easily understandable for anyone who took some chemistry and math in High School. But primers a sidebars offer an optional trip through the looking-glass, explaining the history behind the process, how it compares to natural materials, and what trade-offs are made in choosing this process.

Some of the other topics included are how CCD camera sensors, lead-acid batteries, mems accelerometers, and atomic clocks work. As the book progresses through all eight topics general concepts the complexity of the items being explained advances quickly. By the seventh story — which covers the magentron in a microwave oven — we’d bet the concepts challenge most readers’ cognition. But we still enjoyed every page. The book would make a great pool-side read. It would make a great graduation gift (too bad we missed that time of year) but keep it in mind for any science minded friends or relatives. You can see [Bill’s] own description of the book and all its formats in the clip after the break.

TLDR: Buy it or give it as a gift

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Turning A Bunch Of Solenoids Into A Performance Of Stomp

July 6, 2012 by 3 Comments

Say you have a handful of solenoids, a copy of MaxMSP, an Arduino, and access to a whole bunch of parts in a textile museum. What do you do? If you’re like [Luke], you’ll probably come up with an Arduinofied performance of Stomp, played on dozens of old gears, light fixtures, and various other metal parts.

To control what noise sounds when, [Luke] used a Touch OSC interface running on an iPad to send MIDI information to Ableton. From there, MAX/MSP sends messages to an Arduino to actuate the solenoids on cue. The interface is set up so anyone can make their own compositions by reusing patterns into loops of solenoids making noise. Sure, it’s not the dulcet tones you would expect from a more traditional instrument, but [Luke] manages to put on a good show.

While [Luke]’s instrument may sound overly mechanical and dissonant, it’s entirely possible to replace the objects he’s hitting with the solenoids with something a little more melodious. Putting a few solenoids in a cave wouldn’t be a bad idea; too bad it’s already been done.

3D DLP Printer Builds An Orange TARDIS

July 5, 2012 by 16 Comments

This micro-sized TARDIS is the latest print from [Ron Light]’s Sedgwick 3D DLP printer. Yes, it’s orange, but the print quality for such a small object is pretty astounding.

The Sedgwick 3D printer is currently available as a kit on Kickstarter. For five hundred bones, the Sedgwick provides all the parts – minus a DLP projector and resin – to make your own miniature Type 40 with a broken chameleon circuit. There’s a lot more this printer can do, from miniature cathedrals to hollow geodesic spheres.

This is the latest in what will be a long line of DLP projector / resin 3D printers, and the most affordable one to date. The last one we saw was an awesome $2400 machine that included a projector and resin. At $500 for a projector-less kit, the Sedgwick still handily beats even the cheapest option we’ve seen so far.

[Ron Light] is from Kansas City, and our boss man [Caleb] ran into him at the KC Maker Faire a few weeks ago. You can check out that little interview and a few videos of the Sedgwick doing its thing after the break.

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Anti-Sanecraft ARTillery Cannon Is Farm Boy Engineering At Its Finest

July 5, 2012 by 13 Comments

The term “just enough knowledge to be dangerous” comes immediately to mind with this one. The official description is “a large scale pan and tilt propane Flame Effect” but that hardly does this thing justice. The Anti-Sanecraft ARTillery Cannon is a three-barrel fire cannon that can move around like its namesake and launch massive propane bursts from two 1″ diameter barrels. The third barrel is somewhat special, it is constructed of stronger steel and can be pre-fed with oxygen to create one massive intense propane-O2 mixed fire burst.

The trick about the whole thing is that when oxygen and propane are mixed it is a highly volatile and dangerous thing, in a closed space they classify as an explosive. Instead oxygen is filled directly into the open ended barrel separately and is allowed to sit until propane fires it out. This mixes the two fuels in the open air where it is safer and far away from any bystanders. We would not suggest you try this at all ever, as the effect was so loud during the Transformus festival that neighbors, miles away from the large festival ground, were complaining  about rattling windows. This is the kind of place where several thousand watt sound systems are pushed near the red with no issue, just to give a bit of a comparison.

We can’t seem to find a video of this thing in action either [Beyond Joy] just posted a video of this crazy contraption in action (without the O2 effect), check it out after the jump! Don’t forget to check the facebook photo album for all the NPT pipe fitting action, (warning some images of the phallic controls are very mildly NSFW).

Photo Credit: [Bert Reed Photography]

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Reverse Engineering Silicon

July 5, 2012 by 16 Comments

[John McMaster] is doing some pretty amazing work with figuring out how the circuitry in an integrated circuit works. Right now he’s reverse engineering a serial EEPROM chip one section at a time. This is a 24c02 made by ST, and  he chose this particular portion of the die to examine because it looked like there were some analog components involved.

He removed the top metal using hydrofluoric acid in order to take this image. By continually removing layers this way he manages to work out the traces and even the components themselves. To help clarify the parts he uses the set of snapshots to generate a colored map using Inkscape. From there he begins labeling what he thinks the components might be, and like a puzzle the pieces start falling into place one by one. From the Inkscape drawing he lays out a schematic, then rearranges the components to make the design easier to understand. Apparently this is a Schmidt trigger.

[Thanks George]