Engadget Trying Out Some Crowd-funding

December 29, 2012 by Caleb Kraft 11 Comments

Engadget has decided to give this whole crowd-funding thing a try with a competition called Insert Coin. This is part of an upcoming event called Expand that is supposed to let us get inside information on gadget construction and conception. This actually sounds refreshing compared to the giant commercial that other tech conferences can be (This is why Hackaday has never returned to CES).

Insert Coin is a contest that has hardware at the forefront. If you qualify, you could win $25,000 for your device as well as $1,000 to come show it off at their event.

Continue reading “Engadget Trying Out Some Crowd-funding” →

Bluetooth Hack For Serioux Panda Speakers

December 29, 2012 by Mike Szczys 3 Comments

bluetooth-powered-panda-speakers

[Bogdan] received this set of Serioux Panda speakers as a gift. I turns out that they sound very good and he decided to make them more useful to him by converting them to work as Bluetooth speakers.

To begin with he bought the cheapest A2DP device he could find. This is the protocol that identifies a Bluetooth audio device. The unit is designed to provide a Bluetooth connection for a set of headphones. He patched into the headphone port on that board, but also wanted to keep the option of using the Panda speakers’ line-in. To do this he added a 1k resistor to each of the audio channels. A connection was made from the 5V rail of the speakers to power the Bluetooth module rather than leaving it with its own battery.

Speaking of batteries, the Panda speakers can run from three AAA cells. This battery compartment was a perfect place to mount the add-on hardware. But the speaker can still be powered from a USB connector. Above [Bogdan] is using a portable USB power supply.

Make Your Own Machinable Wax

December 29, 2012 by Brian Benchoff 40 Comments

wax

No matter how easy it is to throw a piece of metal or plastic onto a tool and start making chips, the price of materials does add up. [rawkstar320] has been using machinable wax – a very hard wax that is up to the task of being cut with tools spinning at thousands of RPM – to reduce his material cost, simply remelting every part with a mistake. This wax can be made at home, it turns out, and [rawkstar] is glad to walk us through the process.

The creation of machinable wax begins by melting a few pounds of paraffin wax in a home deep fryer. Machining pure paraffin would gum up the works of just about any machine, so [rawkstar] throws a few plastic polyethylene bags into the already melted wax.

After casting and cooling, these blocks of wax are ready to be surfaced with a tool and milled into any part [rawkstar]’s workshop is capable of. As a bonus, all of the chips produced from this wax can be recycled and melted down again making for a somewhat renewable material that is perfect for prototyping or casting.

Nerf Sentry Gun For The Apocalypse

December 28, 2012 by Jeremy Cook 28 Comments

If you’ve ever wanted to shoot someone with a Nerf gun, but just didn’t have the energy to get off the couch, this hack may be for you. It’s also a good way to ward off zombies if another apocalypse, Mayan or otherwise, is on the horizon.

Although the effects are very cool, as seen in the video after the break, the method for making this setup was quite simple. The requirements for this project were that the gun could not be permanently modified, and everything had to fire automatically. These restrictions may have contributed to the simplicity of the design as many of us would start breaking things before we had to.

Instead of some elaborate hack, the trigger was tied back in the firing position at all times. A relay was then used to interrupt the power supply to the mechanism allowing an Arduino equipped with an infrared sensor to automatically control the firing. The setup is explained after the break, but skip to around 1:55 if you’d rather just see the guns in action. Continue reading “Nerf Sentry Gun For The Apocalypse” →

A Portable CNC Mill

December 28, 2012 by Brian Benchoff 30 Comments

Proxxon

Second only to a lathe, a mill is one of the most useful tools to have in a shop. For [juppiter], though, a proper multi-ton mill would take up too much space and be a considerable investment. His solution to his space problem is actually very clever: he converted a small, inexpensive benchtop mill to CNC control, and put everything in a nice box that can be tucked away easily (Italian, here’s the translation).

The mill [juppiter] chose for the conversion was a Proxxon MF70, a very small mill made for jewelers and modelers. After buying a CNC conversion kit that included a few NEMA 17 motors, bearings, and mounting plates, [juppiter] set to work on driving these motors and controlling them with a computer. For the stepper drivers, a few industrial motor drivers were sourced on eBay, driven by an i3 miniITX computer built into the mill’s box. Control is through a touchscreen LCD and a Bluetooth keyboard and mouse.

So far, [juppiter] has crafted a very elegant wood and brass CNC controller that allows him to jog the axes around and set the home position. It’s an excellent build that really shows off the power and ability of these inexpensive desktop mills.

Ask Hackaday: How Do You Give A Project Away?

December 28, 2012 by Brian Benchoff 66 Comments

lcr

A few weeks ago, we caught wind of a DIY version of ‘smart tweezers’ from [Kai]’s workbench that are able to measure SMD resistors, caps, and inductors. At that time, [Kai] hadn’t quite finished the software portion of his build, leaving him with a pile of parts and non-working PCBs. The code is finished now, meaning [Kai] has a very capable and very inexpensive version of LCR meter tweezers. He’d like to give back to the open source community and figure out a way to get his tweezers into the hands of makers the world over now. The only problem is he doesn’t know quite how to do that.

We’ve seen smart tweezers before, and they’re still available commercially for about $300. [Kai]’s version brings down the price significantly, so there is a market for these LCR tweezers. The problem, it seems, is getting these tweezers manufactured.

We’re assuming that soldering hundreds of thousand of SMD parts isn’t what [Kai] thinks is a good time; this leaves a Kickstarter as a non-starter, unless he can contract out the manufacturing. Seeed Studio might be a good place for [Kai] to sell his wares, but we’re wondering what Hackaday readers would do in [Kai]’s situation. Obviously he deserves to compensated for his work either through licensing or royalties, but as far as actual advice and recommendations we’re turning to Hackaday readers.

DIY SMD Stencils Made With A Craft Cutter

December 27, 2012 by Brian Benchoff 44 Comments

Unless you’d like to spend hours with a toothpick and a tub of solder paste, stencils are the way to go whenever you’re placing SMD parts. While most commercial and industrial SMD stencils are made out of laser cut stainless steel, [Peter] figured out a piece of plastic and a $300 craft cutter is equally well suited for the job.

[Peter] has spent some time making SMD stencils out of polyester film in the form of overhead transparency sheets. This turned out to be a wonderful material; it’s dimensionally stable, commonly available, and just the right thickness suggested for SMD stencils. The polyester film was cut on a Silhouette Cameo, basically a desktop-sized vinyl cutter aimed at the craft market.

Stock, the Silhouette Cameo rounds off corners, not something [Peter] wanted with features only fractions of a millimeter. He came up with a tool to convert the paste layer of a Gerber file into separately drawn line segments, allowing him to cut SMD stencils for 0.3 mm pitch components.

It’s a great piece of work to make very fine pitch stencils, but we’re wondering if this tool could be used on the much less expensive Cricut paper and vinyl cutter that is unfortunately locked down with some very restrictive software.