Vintage AM Radio Restoration

April 26, 2011 by 13 Comments

radio_restoration

Instructables user [knife141] enjoys restoring vintage electronics in his spare time, especially old radios. AM radios tend to pique his curiosity the most, and in this tutorial, he discusses the restoration of an old radio from the early 1940s.

While people would likely assume that the vacuum tubes in a radio this old are the source of poor performance, he has found that most units he repairs suffer from bad capacitors. He says that the old electrolytic, paper, and wax caps used in these radios were never meant to last more than a few decades, let alone 70 years.

He always starts the process off by discharging the caps and replacing the power cord, both as a safety measure. He was pretty sure the capacitors were bad in this radio, so he swapped all of them out, regardless of condition. All of the internal wiring was then checked over, and any damaged cables were replaced or covered with heat shrink tubing.

With that done, he powered on the radio and was happy to find that the distortion he previously experienced was completely eliminated. With the electronics taken care of, he tackled the radio’s asbestos insulation by encapsulating it with varnish. Attention was then turned to the exterior, where he cleaned and buffed the leather, refinished the face plate, and polished the dial’s cloudy glass.

While it’s not exactly a hack, we always like seeing vintage electronics given new life, and we’re always cool with saving these sorts of things from rotting in a landfill.

A Chicken Tractor To Call Home

April 26, 2011 by 15 Comments

[Dino] didn’t want to keep the baby chickens cooped up when he was at work, but he didn’t want them to escape, or become a juicy treat, either. His solution was to build this chicken tractor. It’s a complete chicken ecosystem with wheels, kind of like a double-wide trailer for our feathered friends. On one end is a small coop that contains food, water, and an incandescent light bulb for heat. The other end is a chicken-wire box that lets the young birds stretch their legs and get some fresh air.

It’s easy to see the wheels which flip down when [Dino] needs to move the contraption. Like we said, he puts it out when he goes to work, selecting different parts of the yard so that the grass gets evenly fertilized. It’s a nice solution if you don’t have enough area to dedicate to an automated chicken coop.

We’ve embedded [Dino’s] video after the break. He covers the beginning and end of the build, and fills the middle of the video with a time-lapse recording of the construction process.

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Hackaday Links: April 25, 2011

April 25, 2011 by 45 Comments

iPad2 combination case

[Jasn] wasn’t happy with Apple’s version of the iPad2 case, but an InCase Magazine Jacket didn’t meet his needs either. He broke the two apart and combined pieces of each to achieve his perfect tablet enclosure.

MIDI power tools

Enjoy the sounds of working in the shop thanks to [ArcAttack’s] MIDI controlled power tool performance. Our favorite part’s the outlet box stuffed with cords. [Thanks Ross]

Labeling cables

When we saw [László’s] tip about labeling cables we though “duh, we’ve been doing that for years”. But then we realized to this technique might be new to some folks. So haters gonna hate, but get out some tape and a marker to make your cord mess a bit more tidy.

The folks that run Facebook set out to build their own server farms in order to save money on both materials and electricity. They’ve open sourced the hardware and there’s a bunch of information about the project that we found interesting. [Thanks Wouter]

Manual mute ‘key’ for your netbook


[Randi] wanted a way to ensure he wouldn’t have startup sounds played in class when he booted up his netbook. He came up with this ‘mute key’ that is made from a ground-down headphone plug. He glued a piece of ribbon to it so that it can be removed again. The computer thinks there’s headphone plugged in so no sound plays through the speakers. Since it’s been ground down it’s extra-low-profile, and it’s as cheap as your last broken set of headphones. No link here, [Randi] just emailed us some pictures.

Single-chip Digital Audio Player

April 25, 2011 by 48 Comments

[Dmitry Gr.] built a simple circuit to playback digital audio. At the center you can see an 8-pin PIC 12F1840 microcontroller. It’s pulling audio data from a microSD card which is read through a full-sized SD card adapter to which he soldered jumper wires for all of the necessary connections. There is one additional semiconductor, a FET which is used to drive the speaker seen to the left. Unregulated power is provided by a pair of AA batteries (four are seen in the picture above but only two are actually connected to the circuit). He’s planning to post his code package soon, but for now you’ll have to be satisfied with a couple of demo videos and a schematic. Both videos are embedded after the break, and we’ve also included a screenshot of the schematic which is shown in the second video.

This is very similar to the 1-Bit Symphony CD we saw almost a year ago in a links post. That one used a jewel case instead of the protoboard seen here, and had a headphone jack instead of the speaker.

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Motorcycle Turned Chicken Launcher

April 25, 2011 by 19 Comments

Those who frequently work with them will tell you that rubber chickens are actually pretty heavy. You’re not going to do much damage chucking them by hand and that’s why you need your own rubber chicken launcher. This most-excellent magazine-fed foul-flinger was built by artist [Sean Pace] as a senior project while working toward his fine arts degree at UNC Asheville. He reused the rear end of a motorcycle, purposing the spinning wheel to grab the birds out of an in-feed channel and fling them much like a mechanical football launcher would. It kind of makes us wonder if you could do the same thing with a pneumatic football launcher?

[Sean’s] contraption is built on a stationary base, but in the video after the break you can see it firing from a flatbed truck. Seems somewhat like a whimsical warthog if you’re a Halo fan.

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Can Crusher Keeps Track Of Your Recycling Efforts

April 25, 2011 by 27 Comments

arduino_can_crusher

Instructables user [MRHint] was inspired by his friends’ recycling efforts, and decided to start recycling as well. The one thing he noticed was that they typically had no idea how many cans they had stored up, nor how much their bags of cans weigh. He figured that he could somewhat automate the crushing process while keeping an accurate can count using a handful of electronics and some elbow grease.

He started by designing a can crushing rig that would use an old windshield wiper motor he had sitting around the house. The motor is connected to a pulley, which drives a set of threaded rods connected to his movable crushing panel. When the motor is started, the panel is drawn against a stationary board, crushing the can.[MRHint] also had an unused Arduino hanging around, so he used it to control the crusher as well as keep track of how many times the crusher had been run.

From what we hear the whole setup works pretty well, but as with any project he sees plenty of room for improvement. Future changes may include a more powerful motor and a chain/sprocket setup in place of the belt and pulley he currently uses. Do you have any other suggestions for [MRHint]? Let us know in the comments.

DIY Resin Cast Project Box

April 25, 2011 by 26 Comments

resin_casting

[Rhys] wrote in to share a custom project box he built from scratch using polyester resin. He states that in New Zealand, he tends to have problems finding the perfect project box. They are typically too big or small to get the job done, so he figured he might as well just build his own to spec.

Using Google SketchUp, he designed his ideal project box, then got busy building wooden molds. He scored some free melamine scraps from a local company, which he used to build the base of his molding rig. Once the inner and outer molds were built, he secured them to his base and mixed up some polyester resin.

A few hours later, he pulled apart his molds and smoothed out his project box with some sandpaper. He drilled and tapped screw holes, then prepared to make a lid and base for the box.

He admits that the process is quite involved, but there is something to be said for building yourself an enclosure made specifically for the project it is going to house. If you are looking to do something similar be sure to check out his blog – he offers up some sound resin casting tips, as well as some pitfalls to avoid.