Simple PCB Vise

December 12, 2011 by 25 Comments

This one almost got relegated to a links post, but [Ken’s] simple PCB vise (PDF) is just so useful we had to give it a standalone feature. It works so well because he made every design feature count.

For instance, the groove the holds the PCB (almost impossible to see here but look at the diagrams in the PDF linked above) is cut with a dovetail bit, rather than just being a square rabbit. The clamping force is provided by that blue rubber band which simply hooks on a metal shelf peg on each side of the clamping plates. Those plates are machined out of polyethylene and slide nicely along the two nylon rods which keep them aligned. There’s really nothing to break or wear out here, except the rubber band with is easily replaceable. The rubber feet keep it from sliding across the bench as you work.

This is great for soldering, and would go right along with those diy smd parts clamps you made. It’s also a great way to hold onto your prototype boards when you’re working out the firmware.

Crunching The Numbers: Using Solar Cells Indoors

December 12, 2011 by 27 Comments

[Mathieu] was interested in using more solar cells for his everday electronics. He looked around but couldn’t find much information about using pholovoltaic for small indoor devices. We remember hearing some of the same things from [Dave Jones] in one of his EEVblog installments from a few years ago which looked at solar calculators; the only indoor solar gadget we can think of.

The quest for knowledge was on and [Mathieu] decided to build this indoor solar cell test platform. It’s a stable piece of hardware that allows him to run reliable tests in many different conditions. It’s designed to compare two identical cells. One is charging the Lithium cell, the other is driving a load directly. A second battery powers the platform separately from the solar circuits so that it can be used as a data logger. He collects, dumps, and graphs info from his test runs, then discusses his findings. We won’t spoil it, but the results are not great. Mostly you need sunlight to get real results as it’s just so much more powerful than artificial lighting.

Sphere Morphing Hexabot Is A Mechanical Jellyfish

December 12, 2011 by 35 Comments

Once again, we’re wowed over [Zenta]’s robotic skill. A few months ago, [Zenta] posted a video of his MorpHex hexapod spherebot that left us awed. After a few long months, more bits of MorpHex have made it onto the chassis. [Zenta] says his project isn’t done but it’s still enough to knock our socks off.

Going through the [Zenta] archives, there’s a little more to go on this time around. The MorpHex will be made up of two hemispheres, but only the bottom one will be able to walk. That’s really not that bad because [Zenta] gave the upper panels 1 degree of freedom. Just enough to scare off predators, we’re sure.

The chassis and the legs are amazing little pieces of engineering. Despite all the work [Zenta] has put into his MorpHex, there’s still work to be done. He hasn’t gotten the sphere to roll on command yet. We’ll be sure to post a video of the robot dancing to some lo-fi. Check that out after the jump.

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Muff-Fones Sound Dirty; Well, Not Literally

December 12, 2011 by 14 Comments

Baby, it’s cold outside. But that doesn’t stop [Grissini] from listening to some tunes when not indoors. He added headphones to a pair of ear warmers. We guess you could call them ear muffs, which is where the name comes from. But these are the newer type that wrap around the back of your head.

[Grissini] picked up a set of headphones that similarly wrap around the back of your head. After pulling the speakers out of their plastic enclosures he needed a way to soften the sharp edges when they’ll be pressed against your ears. Sugru once again shows its versatility by providing a soft, self-bonding, and moldable surface. The last step is dead simple, as the ear warmers already have a fabric pocket by each ear perfect for accepting the speakers.

Now we need this to go one step further, by making them wireless. We figure hacking in a bluetooth headset board would make it work with your cellphone. Or you could roll your own minimal MP3 board and house it in the part that wraps around your neck.

GE Color Effects Hacking For The Nautically Inclined

December 12, 2011 by 7 Comments

ge-color-effects-controller

[Jim] wrote in to share some work he did with GE Color Effects LED lights in an effort to create a light display for his boat. He saw our coverage of the Color Effects G-35 hacking efforts by DeepDarc last year, and knew that they would be prefect for the boat. He did some careful scouring of eBay to score 8 strings of lights at bargain basement pricing, then he got down to the business of hacking them.

He originally built a control circuit using a single PIC18F, but just before he started to put everything together, he realized that wiring everything up would be a huge undertaking. Going back to the drawing board, he decided it would be best to replace the lights’ stock board with one of his own. Now, he uses a single master controller board to send messages to his slave “pods”, significantly cutting down the amount of wiring required for the project.

The display looks great as you can see in the video below, though as many do, [Jim] has plenty of improvements in mind for the future.

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Nokia N900 Control Pad Is Perfect For Gaming On The Go

December 12, 2011 by 16 Comments

nokia-n900-gamepad

[Andrzej] loves his Nokia N900, noting that it makes a great portable gaming device. Since it supports a wide array of emulators, it’s perfect for indulging his gaming nostalgia on the go. He says that the one downside to the N900 is that its keyboard doesn’t make gaming easy, nor comfortable.

To make gaming a big more fun, he built himself an add-on gamepad that fits perfectly over the phone’s keyboard. Connected via the phone’s USB port, it features 8 push buttons along with a PSP joystick. He used an ATmega8A as the brains of the controller, communicating with the phone as a USB keyboard. He says that this sort of configuration makes it extremely easy to do all sorts of custom button mapping on a per-game basis.

As you can see in the picture above the controller is currently lacking a case, but we think that with a bit of clever packaging, it could look as nice as a retail add-on.

Check out the short video below to see his gamepad in action.

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A Clock Made Out Of Some Very Weird Tubes

December 12, 2011 by 20 Comments

If you’re like [Richard], you’ve got a few really rare components lying around. Maybe it’s a very weird micro or a really tiny CRT, but eventually you’ve got to build something with these parts. When [Richard] decided to put some ITS1A neon display tubes to use, he fell back to the old standby – a really awesome clock.

Unlike the lowly Nixie tube, the ITS1A tube is weird. It’s a neon seven-segment display that can be controlled directly from the pins of a microcontroller. It does this with the help of seven tiny thyratrons in each segment. Even though this tube has neon, the display isn’t the familiar neon orange-red. The tube emits a lovely green with the help of a phosphor coating.

With a single digit already incorporated into [Richard]’s clock, he needed four indicators for the hours and minutes. After a failed experiment with a crazy 4-color, 16-pixel Melz ITM2-M display, he moved on to a simpler MTX90 thyratron indicator.

Using the same control scheme as his earlier numitron clock, Richard had a PCB made and wired everything up. The seven-segment tube indicates the value, and the indicator tubes indicates the position of the digit in the XX:XX standard. A very cool  build with parts you don’t see coming around often.