Supercon 2023: Soft Actuators As Assistive Tech

August 21, 2024 by 1 Comment

When we think of assistive prostheses or braces, we often think of hard and rigid contraptions. After all, it wasn’t that long ago that prosthetic limbs were still being made out of wood. Even devices made of more modern materials tend to have a robotic quality that inevitably limits their dexterity. However, advancements in soft robotics could allow for assistive devices that more closely mimic their organic counterparts.

At Supercon 2023, Benedetta Lia Mandelli and Emilio Sordi presented their work in developing soft actuator orthosis — specifically, a brace that can help tetraplegics with limited finger and thumb control. Individuals with certain spinal cord injuries can move their arms and wrists but are unable to grasp objects.

A traditional flexor hinge brace

Existing braces can help restore this ability, but they are heavy and limited by the fact that the wearer needs to hold their wrist in a specific position to keep pressure on the mechanism. By replacing the rigid linkage used in the traditional orthosis, the experience of using the device is improved in many ways.

Not only is it lighter and more comfortable to wear, but the grip strength can also be more easily adjusted. The most important advancement however is how the user operates the device.

Like the more traditional designs, the wearer controls the grip through the position of their wrist. But the key difference with the soft actuator version is that the user doesn’t need to maintain that wrist position to keep the grip engaged. Once the inertial measurement units (IMUs) have detected the user has put their wrist into the proper position, the electronics maintain the pressure inside the actuator until commanded otherwise. This means that the user can freely move their wrist after gripping an object without inadvertently dropping it.

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This Is Not A Laptop, It’s A KVM Combo

August 19, 2024 by 62 Comments

A spare monitor and keyboard are handy things to have around, but they’re a bit of a hassle. They are useful for hardware development, plugging in to headless servers, or firing up a Raspberry Pi or similar single-board computer (SBC). If that’s something you do and portability and storage space are important to you, then you may be interested in the CrowView Note.

I got an opportunity to test and provide feedback on an early version of this unusual device, which is functionally a portable spare monitor plus keyboard (and touchpad) without the bulk and extra cables. Heck, it’s even giving me ideas as the guts of a Cyberdeck build. Let’s take a look.

What It Is

It really looks like a laptop, but it’s actually a 14″ 1920 x 1280 monitor and USB keyboard in a laptop form factor.

There is also an integrated trackpad, speakers and mic, and a rechargeable battery. That makes it capable of providing its own power, and it can even function as a power bank in a pinch. There’s an HDMI input on one side, and on the other is a full-featured USB-C port that accepts video input via the DisplayPort altmode.

Pictured here is a Raspberry Pi 5 with optional PCB adapter to eliminate cables. The three ports (HDMI in, USB-C 5 V out, and USB-A for peripherals) provide all the board needs.

The CrowView Note is a pretty useful device for a workbench where one is often plugging hardware in for development or testing, because there’s no need to manage a separate monitor, keyboard, and mouse.

It is not a laptop, but attaching an SBC like a Raspberry Pi makes it act like one. The three ports conveniently located on the left-hand side (HDMI in, USB-C out for power to the SBC, and USB-A in for peripherals like keyboard and trackpad) are all that are needed in this case. Elecrow offers a “cable eliminator” PCB adapters to make the process of connecting a Raspberry Pi 5 or a Jetson Nano as simple as possible. The result is something that looks and works just like a laptop.

Well, almost. The SBC will still be a separate piece of hardware, whether connected by cables or by one of Elecrow’s PCB adapters. The result is OK for bench work, but especially in the case of the PCB adapter, not particularly rugged. Still, it’s a nice option and makes working on such boards convenient and cable-free.

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An Open Source 6kW GaN Motor Controller

August 19, 2024 by 30 Comments

We don’t know how you feel when designing hardware, but we get uncomfortable at the extremes. High voltage or current, low noise figures, or extreme frequencies make us nervous.  [Orion Serup] from CrabLabs has been turning up a few of those variables and has created a fairly beefy 3-phase motor driver using GaN technology that can operate up to 80V at 70A. GaN semiconductors are a newer technology that enables greater power handling in smaller packages than seems possible, thanks to high electron mobility and thermal conductivity in the material compared to silicon.

The KiCAD schematic shows a typical high-power driver configuration, broken down into a gate pre-driver, the driver itself, and the following current and voltage sense sub-circuits. As is typical with high-power drivers, these operate in a half-bridge configuration with identical N-channel GaN transistors (specifically part EPC2361) driven by dedicated gate drivers (that’s the pre-driver bit) to feed enough current into the device to enable it to switch quickly and reliably.

The design uses the LM1025 low-side driver chip for this task, as you’d be hard-pushed to drive a GaN transistor with discrete components! You may be surprised that the half-bridge driver uses a pair of N-channel devices, not a symmetric P and N arrangement, as you might use to drive a low-power DC motor. This is simply because, at these power levels, P-channel devices are a rarity.

Why are P-channel devices rare? N-channel devices utilise electrons as the majority charge carrier, but P-channel devices utilise holes, and the mobility of holes in GaN is very low compared to that of electrons, resulting in much worse ON-resistance in a P-channel and, as a consequence, limited performance. That’s why you rarely see P-channel devices in a circuit like this.

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Laser Art Inspired By The Ford Motor Company

August 17, 2024 by 7 Comments

Have you ever heard of Fordite? It was a man-made agate-like stone that originated from the Ford auto factories in the 1920s. Multiple layers of paint would build up as cars were painted different colors, and when it was thick enough, workers would cut it, polish it, and use it in jewelry. [SheltonMaker] uses a similar technique to create artwork using a laser engraver and shares how it works by showing off a replica of [Van Gogh’s] “Starry Night.”

A piece of Fordite on a pendant

The technique does have some random variation, so the result isn’t a perfect copy but, hey, it is art, after all. While true Fordite has random color layers, this technique uses specific colors layered from the lightest to the darkest. Each layer of paint is applied to a canvas. Only after all the layers are in place does the canvas go under the laser.

The first few layers of paint are white and serve as a backer. Each subsequent layer is darker until the final black layer. The idea is that the laser will cut at different depths depending on the desired lightness. A program called ImagR prepared the image as a negative image. Adjustments to the brightness, contrast, and gamma will impact the final result.

Of course, getting the exact power settings is tricky. The best result was to start at a relatively low power and then make more passes at an even lower power until things looked right. In between, compressed air cleared the print, although you have to be careful not to move the piece, of course.

There are pictures of each pass, and the final product looks great. If art’s not your thing, you can also do chip logos. While the laser used in this project is a 40-watt unit, we’ve noted before that wattage isn’t everything. You could do this—probably slower—with a lower-powered engraver.

Fordite image By [Rhonda]  CC BY-SA 2.0.

This Week In Security: Three Billion SS Numbers, IPv6 RCE, And Ring -2

August 16, 2024 by 3 Comments

You may have heard about a very large data breach, exposing the Social Security numbers of three billion individuals. Now hang on. Social Security numbers are a particularly American data point, and last time we checked there were quite a few Americans shy of even a half of a billion’s worth. As [Troy Hunt] points out, there are several things about this story that seem just a bit odd.

First up, the claim is that this is data grabbed from National Public Data, and there’s even a vague notice on their website about it. NPD is a legitimate business, grabbing data on as many people as possible, and providing services like background checks and credit checks. It’s not impossible that this company has records on virtually every citizen of the US, UK, and Canada. And while that’s far less than 2.9 billion people, it could feasibly add up to 2.9 billion records as was originally claimed.

The story gets strange as we consider the bits of data that have been released publicly, like a pair of files shared with [Troy] that have names, birthdays, addresses, phone numbers, and social security numbers. Those had a total of 2.69 billion records, with an average of 3 records for each ID number. That math is still just a little weird, since the US has to date only generated 450 million SSNs and change.

So far all we have are partial datasets, and claims on the Internet. The story is that there’s a grand total of 4 TB of data once uncompressed. The rest of the details are unclear, and it’s likely to take some time for the rest of the story to come out. Continue reading “This Week In Security: Three Billion SS Numbers, IPv6 RCE, And Ring -2” →

Make A Catch With A 3D Printed Rod

August 15, 2024 by 7 Comments

When we think of fishing rods, the image brought to mind is one of a tweed-clad fisherman in his waders in a wild salmon stream, his line whipping about as it guides the fly over the surface of the water. Angling is a pursuit with a heritage, and having a lengthy rod seems an essential for its enjoyment. But perhaps your tackle needn’t be such an important factor, and in that spirit here’s [3dcreation] with a tiny but fully functional 3D printed fishing rod.

If you’ve ever seen a fisherman working through a hole in the ice, you may have some idea of the type of rod in question, it’s a stubby affair half handle and half rod, with a rudimentary reel in the middle. In the pictures it’s loaded up with line, weight ready to go, so we can see how it’s supposed to work. We’re not anglers here though, so the question of whether it would indeed work is one for your imagination.

Perhaps surprisingly, few anglers find their way onto these pages. One of the few that has, used a drone.

The Sunchronizer Keeps Your Solar Panel Aligned

August 15, 2024 by 34 Comments

In the past few years, the price-per-watt for solar panels has dropped dramatically. This has led to a number of downstream effects beyond simple cost savings. For example, many commercial solar farms have found that it’s now cheaper to install a larger number of panels in fixed positions, rather than accepting the extra cost, maintenance, and complexity of a smaller number panels that use solar tracking to make up the difference. But although this practice is fading for large-scale power production, there are still some niche uses for solar tracking. Like [Fabian], if you need to maximize power production with a certain area or a small number of panels you’ll wan to to build a solar tracker.

[Fabian]’s system is based on a linear actuator which can tilt one to four panels (depending on size) in one axis only. This system is an elevation tracker, which is the orientation generally with respect to latitude, with a larger elevation angle needed in the winter and a lower angle in the summer. [Fabian] also designs these to be used in places like balconies where this axis can be more easily adjusted. The actuator is controlled with an ESP32 which, when paired with a GPS receiver, can automatically determine the sun’s position for a given time of day and adjust the orientation of the panel to provide an ideal elevation angle on a second-by-second basis. The ESP32 also allows seamless integration with home automation systems like SmartHome as well.

Although this system only tracks the sun in one axis right now, [Fabian] is working on support for a second axis which mounts the entire array on a rotating table similar to an automatic Lazy Susan. This version also includes a solar tracking sensor which measures solar irradiance in the direction the panel faces to verify that the orientation of the panel is maximizing power output for a given amount of sunlight. Tracking the sun in two axes can be a complicated problem to solve, but some solutions we’ve seen don’t involve any GPS, programming, or even control electronics at all.

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