You’ve Got Mail: Grilled, Scrambled, And Other Delicious Stamps

October 19, 2023 by 8 Comments

Well, we’re just zipping right through this series, no? So far we’ve looked at various postal machines and how they work to flip mail around, cancel the postage, and sort it, all in a matter of seconds. We explored the first automated post office and found out why it was a failure, and we learned why it all depends on ZIP code. Now, it’s finally time for some really fun stuff: the stamp trivia.

Now I’m no philatelist by any standard, though I do have a few hundred stamps strewn about the house. The danger in philately is that you learn all sorts of cool things about stamps and their history, and you just want to buy more and more of them. So let’s go!

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A Typewriter For The Paperless Age

October 19, 2023 by 9 Comments

Writing is, as any of the Hackaday crew will tell you, a task which requires concentration. For your best work there’s a need to be in that elusive Zone, and for some that means making the experience as distraction free as possible. For them there’s an entire class of minimalist word-processors and text editors which reduce the UI to nothing more than the text. [Adam Blumenberg] has taken this a step beyond software with his digital typewriter, a single-purpose Raspberry Pi-based cyberdeck that serves only for distraction-free writing.

There’s not a lot in the way of descriptive text at the above link but in a way there doesn’t need to be as the photographs tell the story. A mechanical keyboard and a wide but not very tall display fit with the Pi in a fairly rudimentary wooden case, and running Focuswriter it leaves very little in the way of distraction. In that sense it’s not quite so much a cyberdeck in its application as something more like the smart digital typewriters from a few decades ago without the printer, but we can see that it makes for a very handy writing implement. Sadly the job of writing for Hackaday requires constant access to online sources on a larger screen, or we’d be tempted to try one ourselves.

The one-purpose writing computer is an idea we’ve seen before from time to time, for example in this one with an e-paper display.

Simple Circuit Keeps Process Control Loops In Tune

October 19, 2023 by 7 Comments

Spare a moment’s pity for the process engineer, whose job it is to keep industrial automation running no matter what. These poor souls seem to be forever on call, fielding panicked requests to come to the factory floor whenever the line goes down. Day or night, weekends, vacations, whatever — when it breaks, the process engineer jumps.

The pressures of such a gig can be enormous, and seem to have weighed on [Tom Goff] enough that he spent a weekend building a junk bin analog signal generator to replace a loop calibrator that he misplaced. Two process control signaling schemes were to be supported — the 0 to 10 VDC analog signal, and the venerable 4-20 mA current loop. All that’s needed for both outputs is an Arduino and an LM358 dual op-amp, plus a few support components. The 0-10 V signal starts as a PWM output from the Arduino, with its 0-5 V average amplified by one of the op-amps set up as a non-inverting amp with a gain of 2. With a little filtering, the voltage output is pretty stable, and swings nicely through the desired range — see the video below for that.

The current loop output is only slightly more complicated. An identical circuit on a separate Arduino output generates the same 10 V max output, but a code change limits the low end of the range to 1 V. This output of the op-amp is fed through a 500-Ω trimmer pot, and the magic of Ohm’s Law results in a 4-20 mA current. The circuit lives on a piece of perf board in a small enclosure and does the job it was built for — nothing fancy needed.

And spoiler alert: [Tom] found the missing loop calibrator — after he built this, of course. Isn’t that always the way?

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The Birdy44 Keyboard Is Something To Crow About

October 18, 2023 by 6 Comments

The funny thing about keyboard end game is that it usually involves more than one keyboard. Rare is the board that is great for both home and away. Having finished their dactyl build, [RalphCoder13] was looking to build something slimmer and more portable, and the Birdy44 was born.

This hand-wired beauty uses a pair of Waveshare RP2040 Zeros and features a pair of 40mm Cirque track pads that were salvaged from a Steam controller.

As you may have guessed, there are 44 Kailh Chocs that sit underneath a combination of MBK and 3D-printed keycaps. Our favorite part might be the tenting legs, which are optional and connect magnetically.

Part of portability is how you decide to carry the thing. You probably don’t want it naked and loose in your backpack if you can avoid it, right? To that end, he designed a nice little case for the halves. The original plan was to use magnets to hold them in place inside the topless case, but that didn’t work out so well, so he added wide elastic bands to stretch around the case.

Is this still not portable enough for you? Check out this folding split keyboard.

Via KBD

Daily Inspections Keep Your Spitfire In Tip-Top Shape

October 18, 2023 by 22 Comments

What ho, chaps? Look, we know this is a bally nuisance and all, but those desk jockeys at HQ want us all to watch this film about daily insepction of your Spitfire. No Vera and no Greta in this one, more’s the pity, but it is jolly important. We all know that our Spitfires are complicated buckets of bolts, but those kites won’t stay in the air if we don’t maintain them. Yes, the boring stuff, like purging the fuel system of water and refueling outside of the hanger. And, yes, Captain Molesworth, that means putting out that cigar while the tech boys are topping off your tank. Now shut up and watch the film we’ve placed below the break, what?

All right, all right, wake up at the back there. I heard you snoring, Peason. The bally Germans could hear you snoring. I know that wasn’t Errol Flynn, but this stuff is damned essential. You may be pilots, but you all rely on those people you just saw. Your lives depend on the riggers, armorers, instrument repairers, and others. While you are out carousing, these men are taking your plane apart and ensuring the engine is running smoother than the legs of the barmaid at the Dog & Duck. Every time one of you chaps calls Bingo Fuel, you get home because some chap checked your fuel gauge was accurate. Every time one of you glances at the Rate of Climb indicator to judge an intercept, you are relying on the chap who tested and zeroed it while you were snoring in your bunk, sleeping off last nights debauch. So, don’t forget that you are part of a team. You may be full of dauntless spirit  up there, but you won’t get anywhere without those chaps on the ground.

Now, let’s talk about tonight’s mission…

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The Insatiable Hunger Of Paper Shredder-Based Locomotion

October 18, 2023 by 16 Comments

We enjoy hacks that combine or alter devices, enhancing (or subverting) their purpose in the process, but [Japhy Riddle] reminds us all that sometimes it’s fun just to enjoy a spectacle. In this case, it’s an old paper shredder given wheels and a continuous line of paper to rip into.

The result is a device demonstrating a shredder-based form of locomotion, noisily pulling itself along by its own insatiable appetite.

It even looks like a robot, even though there’s nothing really going on inside. It just mindlessly and noisily consumes, converting paper into shreds, moving inexorably forward and limited only by the supply of paper or the length of its power cable, whichever is shorter. Powerful artistic statement, or simple spectacle? You be the judge.

Want to try your hand at a paper shredder-inspired piece? You can take artistic inspiration from the stock tracker that literally shreds your money when the market is down, or if you’re more interested in the worky bits, make your own shredder from LEGO.

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Designing A PCB GPS Antenna From Scratch

October 18, 2023 by 15 Comments

These days, when it comes to GPS devices the antenna is typically part of the package. But what better opportunity for [Pepijn] to learn how to make a GPS antenna from scratch for a badge add-on?

A patch antenna is an antenna of a flat design, which [Pepijn] was going to put directly on a PCB. However, there was added complexity due to GPS being a circularly polarized signal, and that meant doing some research.

Sadly, nowhere did [Pepijn] encounter a straightforward reference design or examples, but in the end success came from going with a truncated corner patch antenna design and using simulation software to figure out exactly what dimensions were needed. (The openEMS free simulation software didn’t bring success, but the non-free Sonnet with a trial license did the trick.) The resulting PCB may not look particularly complex, but every detail matters in such designs.

KiCad handled the PCB CAD design but the prototype came from cutting the PCB on a CNC machine instead of having it fabricated and shipped; a much cheaper and faster option for those with access to the right tools. A bit more testing had the prototype looking good, but the real proof came when it successfully received GPS signals and spewed valid NMEA messages. The design files are on GitHub but as [Pepijn] says, the project was about the journey more than anything else.