Cheap Electric Car Drives Again With Charger Repair

December 17, 2016 by Jenny List 55 Comments

If someone sent you an advert for an electric car with a price too low to pass up, what would you do? [Leadacid44] was in that lucky situation, and since it was crazy cheap, bought the car.

Of course, there’s always a problem of some kind with any cheap car, and this one was no exception. In this case, making it ‘go’ for any reasonable distance was the problem. Eventually a faulty battery charging system was diagnosed and fixed, but not before chasing down a few other possibilities. While the eventual solution was a relatively simple one the write-up of the car and the process of finding it makes for an interesting read.

The car in question is a ZENN, a Canadian-made and electric-powered licensed version of the French Microcar MC2 low-speed city car with a 72 volt lead-acid battery pack that gives a range of about 40 miles and a limited top speed of 25 miles per hour. Not a vehicle that is an uncommon sight in European cities, but very rare indeed in North America. Through the write-up we are introduced to this unusual vehicle, the choice of battery packs, and to the charger that turned out to be defective. We’re then shown the common fault with these units, a familiar dry joint issue from poor quality lead-free solder, and taken through the repair.

We are so used to lithium-ion batteries in electric cars that it’s easy to forget there is still a small niche for lead-acid in transportation. Short-range vehicles like this one or many of the current crop of electric UTVs can do without the capacity and weight savings, and reap the benefit of the older technology being significantly cheaper. It would however be fascinating to see what the ZENN could achieve with a lithium-ion pack and the removal of that speed limiter.

If your curiosity is whetted by European electric microcars, take a look at our previous feature n the futuristic Hotzenblitz, from Germany.

Smartphone Will Destroy You At Air Hockey

December 15, 2016 by Jenny List 21 Comments

Most of us carry a spectacularly powerful computer in our pocket, which we rarely use for much more than web browsing, social media, and maybe the occasional phone call. Our mobile phones are technological miracles, but their potential sometimes seems wasted.

It’s always a pleasure to see something that makes use of a mobile phone to drive some nuts-and-bolts hardware. [Jose Julio]’s project does just that, using the phone as the brains behind a robotic air hockey table.

Readers with long memories will remember previous air hockey tables from [Jose], using 3D printer components controlled by an Arduino Mega with a webcam suspended above the field of play. This version transfers camera, machine vision, and game strategy to an Android app, leaving the Arduino to control the hardware under wireless network command from above.

The result you can see in the video below the break is an extremely fast-paced game, with the robot looking unbeatable. If you want to build your own there are full instructions and code on GitHub, or if you follow the link from the page linked above, he sells the project as a kit.

Continue reading “Smartphone Will Destroy You At Air Hockey” →

Breathe Easy With A Laser Cutter Air Filter

December 5, 2016 by Dan Maloney 24 Comments

A laser cutter is a great tool to have in the shop, but like other CNC machines it can make a lousy neighbor. Vaporizing your stock means you end up breathing stuff you might rather not. If you’re going to be around these fumes all day, you’ll want good fume extraction, and you might just consider a DIY fume and particulate filter to polish the exhausted air.

While there’s no build log per se, [ZbLab]’s Facebook page has a gallery of photos that show the design and build in enough detail to get the gist. The main element of the filter is 25 kg of activated charcoal to trap the volatile organic compounds in the laser exhaust. The charcoal is packed into an IKEA garbage can around a prefilter made from a canister-style automotive air cleaner – [ZbLab] uses a Filtron filter that crosses to the more commonly available Fram CA3281. Another air cleaner element (Fram CA3333) makes sure no loose charcoal dust is expelled from the filter. The frame is built of birch ply and the plumbing is simple PVC. With a 125mm inlet it looks like this filter can really breathe, and it would easily scale up or down in size according to your needs.

No laser cutter in your shop to justify this filter, you say? Why not build one? Or, if you do any soldering, this downdraft fume extractor is a good way to clear the air.

Compressed Air Levitation And The Coanda Effect

November 24, 2016 by Manuel Rodriguez-Achach 20 Comments

What do you want to levitate today? [Latheman666] uses his air compressor to make all kinds of stuff float in mid air. Light bulb, key chain, test tube, ball bearing, tomato… pretty neat trick to try in your shop.

It is interesting to see what physics explain this behavior. The objects do not float just because they are pushed upwards by the airflow, that would be an unstable equilibrium situation. Instead, they obtain lift in a very similar way as the wings of an airplane. Not all objects will levitate using this trick: the object has to be semi-spherical at the top.

[Applied Science] nicely shows this behavior by levitating a screwdriver first, then an identical object but with a flat top. The flat top screwdriver fails to levitate. The curvature provides the path for a smooth airflow, because of the Coanda effect, creating a zone of low pressure at the top, making the situation analogous to that of an airplane wing. Therefore, for this to work, you need an object with some kind of airfoil shaped surface. Another great demonstration is that of [NightHawkInLight], using a high speed camera.

A very impressive experiment that needs nothing more than an air compressor!, we are sure you will try it next time you work with one. For more on this topic of levitation with air streams, check the ping pong ball levitation machine.

Continue reading “Compressed Air Levitation And The Coanda Effect” →

Drone Vs. Airplane? Who Will Win? Science Knows.

November 21, 2016 by Gerrit Coetzee 46 Comments

Ignore the article, watch the video at the top of the page. The article is about some idiot, likely not even a hacker, who bought a drone somewhere and nearly rammed it into a plane. He managed this with concentrated idiocy, intention was not involved. While these idiots are working hard to get our cool toys taken away, researchers elsewhere are answering the question of exactly how much threat a drone poses to an airplane.

Airplanes are apparently armored to withstand a strike from an 8lb bird. However, even if in a similar weight class, a drone is not constructed of the same stuff. To understand if this mattered, step one was to exactly model a DJI Phantom and then digitally launch it at various sections of a very expensive airplane.

The next step, apparently, was to put a drone into an air cannon and launch it at an aluminum sheet. The drone explodes quite dramatically. Some people have the best jobs.

The study is still ongoing, but from the little clips seen; the drone loses. Along with the rest of us.

Perhaps the larger problem to think about right now is how to establish if a “drone” has actually been involved in an incident with a passenger aircraft. It seems there are a lot of instances where that claim is dubious.

Sinclair I/O Board Completed Over 30 Years Later

November 21, 2016 by Jenny List 14 Comments

In the early 1980s when the 8-bit microcomputer boom was well under way, [Alan Faulds] was a student, and an owner of a Sinclair ZX81. He had ambitions to use it, in his words, “to control the world“, but since the Sinclair lacked an I/O port he was thwarted. He bought an expander board and a couple of I/O card PCBs from the British electronic supplier Maplin in the days when they were a mail order parts stockist rather than a chain of stores chasing Radio Shack’s vacated retail position.

Sadly for [Alan], he didn’t have the cash to buy all the parts to populate the boards, then the pressures of a final year at university intervened, and he never built those Maplin kits. They sat forgotten in their padded envelope for over three decades until a chance conversation with a friend reminded him of his unfinished student project. He sought it out, and set about recreating the board.

The ZX81 had a single port: a PCB edge connector at its rear that exposed all the Z80 processor’s lines. It was notorious for unreliability, as the tiniest vibration when a peripheral was connected would crash the machine. Maplin’s expansion system featured a backplane with a series of edge connector sockets, and cards with bare PCB edge connectors. Back in the 1980s it was easy to find edge connectors of the right size with the appropriate key installed, but not these days. [Alan] had to make one himself for his build.

The I/O card with its 8255 and brace of 74 series chips was a double-sided affair with vias made through the use of little snap-off hand-soldered pins. [Alan] put his ICs in sockets, a sensible choice given that when he powered it up he found he’d put a couple of the 74 chips in the wrong positions. With that error rectified the board worked exactly as it should, giving the little ZX three I/O ports, albeit with one of them a buffered output.

We haven’t featured the little Sinclair micro as often as we should have here at Hackaday, it seems to have been overshadowed by its ZX Spectrum successor. We did show you a VGA ZX81 emulated on an mbed though, and a rather neat color video hack for its Brazilian cousin.

Stairwell Lights Keep Toddler With Night-Blindness Safe

November 19, 2016 by Dan Maloney 25 Comments

A devastating diagnosis for a young child is every parent’s worst nightmare. All too often there’s nothing that can be done, but occasionally there’s a window of opportunity to make things better for the child, even if we can’t offer a cure. In that case even a simple hack, like a rapid response stairwell light to help deal with night-blindness, can make a real difference.

[Becca] isn’t yet a year old, but she and her parents carry a heavy burden. She was born with Usher Syndrome, an extremely rare genetic disease that affects hearing and vision to different degrees. In [Becca]’s case, she was born profoundly deaf and will likely lose her sight by the time she’s 10 or so. Her dad [Jake] realized that the soon-to-be-toddler was at risk due to a dark stairwell and the night-blindness that accompanies Usher, so he came up with a simple tech solution to the problem.

He chose Philips Hue LED light strips to run up the stringer of the stairs controlled by a Raspberry Pi. Originally he planned to use IFTTT for the job but the latency resulted in the light not switching on fast enough. He ended up using a simple PIR motion sensor which the Pi monitors and then uses the Hue API to control the light. This will no doubt give him a platform for future capabilities to help [Becca].

We’ve covered a few builds where parents have hacked solutions for their kids, like this custom media center for the builder’s autistic son. We suspect [Jake] has a few more tricks up his sleeve to help [Becca], and we’re looking forward to seeing how she does.