Writing with a 3D printer

Good Penmanship With A 3D Printer

[Chris Mitchell] was going to make his own plotter for doing cursive writing for cards but realized he might be able to use his 3D printer to do the writing instead. But then he couldn’t find any suitable software so he did what you’re supposed to do in this situation, he wrote his own called 3DWriter. He even 3D printed a holder so he could attach a pen to the side of the extruder. When not in use as a plotter he simply retracts the pen tip.

The software is written in C# for Windows and is available on GitHub along with a detailed write-up. He clearly put a lot of thought into what features the software offers. After selecting the font, you type in whatever you want printed and then preview it to make sure it looks good. There’s also a bunch of G-Code settings you can fill in such as bed size, the horizontal and vertical offsets of the pen tip from the extruder tip, drawing speed and so on. There’s even an option to do a dry run with the pen raised so you can make sure it’ll draw on the bed where you expect it to.

The code itself is quite clean and easy to understand. If you’re curious like we were at what information is in the font files and how it’s translated into G-Code then download the source from the GitHub page and have a look. [Chris] settled on a font set called Hershey fonts since they’re primarily stroke based fonts as opposed to outline fonts which are what other programs he’d looked at used.

This makes us think of all those 3D printers with busted extruders we’ve seen collecting dust on hackerspace shelves or simply ones considered obsolete. Using them as a plotter gives them new life — even if just as a fun way to learn about writing code for CNC machines. It makes us wonder what other 2D uses they can be put to… cutting vinyl? laser printing? Ideas anyone?

In any case, have a look at the video below to see it in action as a 2D plotter. As a bonus, you’ll also see line art it drew using an Inkscape plugin.

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Servo-Controlled IoT Light Switches

The Internet of Things is fun to play with; there’s all manner of devices to automate and control remotely. It can be sketchy, though — make a mistake when coding your automatic plant watering system and you could flood your house. Make a mistake with a space heater and you could burn it down. Combine these risks with the fact that many people live in rental properties, and it can be a difficult proposition to bring the Internet of Things to your home.

[Suyash] came up with a way around this by building 3D printed light switch covers that add servo control. It’s a great solution that it doesn’t require the modification of any mains wiring, and interfaces with the standard switches in the normal way. It makes it a lot safer this way — there are municipal wiring codes for a reason. This is a great example of what you can do with a 3D printer, above and beyond printing out Yoda heads and keychains.

The backend of things is handled by the venerable ESP8266, with [Suyash]’s custom IoT library known as conduit doing the heavy lifting. The library is a way to quickly build IoT devices with web interfaces, and [Suyash] claims it’s possible to be blinking an LED from the cloud within 5 minutes using the tool.

For another take on an IoT light switch, check out this Hackaday Prize entry from 2016.

High-Power LED + 3D Printer = Mega Flashlight

If you remember old computer magazines (or browse them today), you’ll see that back in the late 1970s and early 1980s, you weren’t always sure what you were going to do with a computer. Games were a staple, but they weren’t very exciting. Visionaries talked about storing recipes, writing Christmas letters (to send via snail mail), and keeping home inventories. You probably don’t do any of those things with your computer today, unless you count e-mailing instead of sending Christmas cards. We think sometimes 3D printers fall into that category today. Sure, you want one. But what are you really going to do with it? Print keychains?

That’s why we always like seeing practical designs for 3D printed items. Like this 100W flashlight. The electronics part of the build is simple enough: a 100W LED module, an off-the-shelf driver board, plus an old PC cooler and some batteries. But the 3D printed parts makes it all come together and it looks great!

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The 3D Printers Of CES

CES is over, and now we can take a step back, distance ourselves from the trade show booths, and figure out where 3D printing will be going over the next year.

The Hype Cycle is a great way to explain trends in fads and technological advances. VR and autonomous cars are very early on the Hype Cycle right now. Smartphones are on the plateau of productivity. 3D printing is head-down in the trough of disillusionment.

For this year’s CES, 3D printing is not even a product category. In fact, the official documentation I found at Prusa’s booth listed their company in the ‘Assistive Technologies’ category. These are dark days for the public perception of 3D printing. The source of this perception can be brilliantly presented in a pair of graphs:

hype-cycle

The perception of 3D printing has been tied inexorably to Makerbot. Makerbot presented the only 3D printer on The Colbert Report. Only Makerbot had their 3D printing storefronts featured on CNN. It’s been like this for half a decade, and hopefully things will get better.

This doesn’t mean 3D printing isn’t improving. In fact, it’s the best it’s ever been. CES had the most innovative printers I’ve seen in years. I caught a glimpse of this year’s top-selling printer (and it launches in April). Resin machines are going to be very popular soon. What did CES have to offer? Check it out below.

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CES2017: Lulzbot Has The Best Names For Stuff

Lulzbot is the poster child of the RepRap project. Everything they do is big-O Open. At CES, Lulzbot launched the MOARstruder, a tool head with a 1.2mm nozzle diameter. That pushes a lot of plastic out, allowing for faster print times. This is the same nozzle diameter as the largest E3D Volcano, and from the big prints sitting around the booth, the results are similar: you get faster prints at larger layer heights, and the layer lines become a design feature.

Also announced by Lulzbot this week is the release of Cura 2 (Lulzbot edition), a partnership with the Blender Institute to develop a streamlined version of the best Free 3D modeling software available, and a collaboration with Monkeyprint to develop Free Software for resin-based 3D printing.

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CES2017: Really Fast 3D Printing For Large Builds

About a year ago, Autodesk showed off one of the most innovative filament printers in recent memory. Project Escher is your basic Cartesian filament printer, but with a twist: it has five heads. These print heads work together to build large objects very quickly.

Autodesk open sourced the design of the Escher, and now it’s made it into commercial production thanks to Titan Robotics. The Cronus, which uses the same software as Project Escher, is big! Each of these gantries is driven by closed-loop servo motors and fancy ball screws, producing a total build volume of 77″x30″x20″. This open air version is printing in PLA. If you want to use it with materials where ambient temperature is an issue there is an option for an enclosed build environment.

This printer will be available for purchase starting February but no word yet on cost. They advertise the build volume as customizable so we expect the same of the price.

CES2017: Dissolvable Support Material

Over the last year, it seems the next big thing in 3D printing is dual and multi-extrusion. This gets you multi-colored objects, but if you have the right filament, it also allows you to print objects that would otherwise be impossible to print. This week, Airwolf 3D announced their HydroFill water soluble support material. They had a few sample prints and a fish tank, and yes this stuff does dissolve in water quickly.

There were a few problems with dissolvable support material in the past. PVA is water soluble, but it doesn’t print well. HIPS can be dissolved in limonene, but the resulting goo is toxic. Airwolf’s HydroFill beats both of these filaments, and the prints compare well to what E3D showed off with their Scaffold filament recently.

Check out my video below where [Jack Licorish] goes over the characteristics of HydroFill.

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