Add-On Lets FDM 3D Printer Wash And Cure Resin Parts

September 17, 2021 by Tom Nardi 5 Comments

The dramatic price reductions we’ve seen on resin 3D printers over the last couple of years have been very exciting, as it means more people are finally getting access to this impressive technology. But what newcomers might not realize is that the cost of the printer itself is only part of your initial investment. Resin printed parts need to be washed and cured before they’re ready to be put into service, and unless you want to do it all by hand, that means buying a second machine to do the post-printing treatment.

Not sure he wanted to spend the money on a dedicated machine just yet, [Chris Chimienti] decided to take an unusual approach and modify one of his filament-based 3D printers to handle wash and cure duty. His clever enclosure slips over the considerable Z-axis of a Anet ET5X printer, and includes banks of UV LEDs and fans to circulate the air and speed up the drying process.

The curing part is easy enough to understand, but how does it do the washing? You simply put a container of 70% isopropyl alcohol (IPA) on the printer’s bed, and place the part to be washed into a basket that hangs from the printer’s extruder. Custom Python software is used to generate G-code that commands the printer to dip the part in the alcohol and swish it back and forth to give it a good rinse.

Once the specified time has elapsed, the printer raises the part up into the enclosure and kicks on the LEDs to begin the next phase of the process. The whole system is automated through an OctoPrint plugin, and while the relatively low speed of the printer’s movement means the “washing” cycle might not be quite as energetic as we’d like, it’s definitely a very slick solution.

[Chris] provides an extensive overview of the project in the latest video on his YouTube channel, Embrace Racing. In it he explains that the concept could certainly be adapted for use on printers other than the Anet ET5X, but that it’s considerable build volume makes it an ideal candidate for conversion. Of course it’s also possible to use the foam board enclosure by itself as a curing chamber, though you’ll still need to wash the part in IPA ahead of time.

This is perhaps one of the most unusual wash and cure systems we’ve seen here at Hackaday, but we appreciate the fact that [Chris] based the whole thing on the idea that you’ve probably got a FDM printer sitting nearby that otherwise goes unused when you’re working with resin. If that’s not the case for you, putting together a more traditional UV curing chamber is an easy enough project.

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Continuous Resin Printer Shows The Speed

September 16, 2021 by Dave Rowntree 11 Comments

Redditor [No-Championship-8520] aka [Eric Potempa] has come up with an interesting DIY take on the Continuous Liquid Interface Production (CLIP) process currently owned and developed by Carbon Inc.

The usual resin 3D printer you may be familiar with is quite a simple machine. The machine has only one axis, which is the vertically moving build platform. A light exposes a photosensitive resin that cures on and is then pulled up off of a transparent window, before the next layer is exposed.

CLIP is a continuous resin printing process that speeds up printing by removing this peeling process. It utilises a bottom membrane that is permeable to oxygen. This tiny amount of oxygen right at the boundary prevents the solidified resin from sticking to the bottom, allowing the Z axis to be moved up continuously, speeding up printing significantly.

The method [Eric] is using is based around a continuously rotating bath to keep the resin moving, replenishing the resin in the active polymerisation zone. The bottom of the bath is made from a rigid PDMS surface, which is continuously wiped with a squeegee to replenish the oxygen layer. He notes the issues Carbon are still having with getting enough oxygen into the build layer, which he reckons is why they only show prints of smaller or latticed structures. His method should fix that issue. The build platform is moved up slowly, with the part appearing in one long, continuous movement. He reports the printing speed as 280 mm/hour which is quite rapid to say the least. More details are very scarce, and the embedded video a little unclear, but as one commentator said “I think we just saw resin printing evolve!” the next snarky comment changed the “evolve” to “revolve” which made us giggle.

Now, we all know that 3D printing is not at all new, and only the expiration of patents and the timely work by [Adrian Bowyer] and the reprap team kickstarted the current explosion of FDM printers. Resin printers will likely be hampered by the same issues until something completely new kickstarts the next evolution. Maybe this is that evolution? We really hope that [Eric] decides to write up his project with some details, and we will be sitting tight waiting to pore over all the gory details. Fingers crossed!

3D Printed Scooter Zips Around

September 15, 2021 by Al Williams 8 Comments

Tooling around downtown on a personal electric vehicle is a lot of fun, but it is even better when you do like [James Dietz] and ride on your own 3D-printed electric scooter. As one of the entries for the Hackaday Prize, RepRaTS (Replicable Rapid prototyper Transportation System) has a goal of doing for scooters what the original RepRap project did for 3D printing: provide a user-friendly design base that you can extend, modify, and maintain. It doesn’t even require power tools to build, other than, of course, your 3D printer.

The design uses threaded rods and special plastic spacers made to hold a large load. The prototype is deliberately oversized with large hub motors, with the understanding that most builds will probably be smaller. As you can see in the video below, the scooter seems to go pretty fast and handles well.

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3D Objects Without Scanning

September 14, 2021 by Al Williams 24 Comments

There are many scanners — both commercial and homemade — that can take a variety of scans or images of a 3D object and convert it into something like a 3D printable file. When the process works, it works well, but the results can be finicky at best and will require a lot of manual tuning. According to [Samuel Garbett], you might as well just draw your own model using Blender. He shows you how using a Red Bull can which, granted, isn’t exactly the most complicated thing ever, but it isn’t the simplest either.

He does take one photo of the can, so there is a camera involved at some point. He also takes measurements using calipers, something you probably already have laying around.

Since it is just a can, there aren’t many required pictures or measurements as, say, a starship model. Once you have the measurements, of course, you could use the tool of your choice and since we aren’t very adept with Blender, we might have used something we think is easier like FreeCAD or OpenSCAD. However, Blender has a lot of power, so we suspect making the jump from can to the USS Enterprise might be more realistic for a Blender user.

Besides, it is good to see how other tools work and we were surprised that Blender could be relatively simple to use. Every time we see [Jared’s] channel, we think we should learn more about Blender. But if you have your heart set on a real scanner, there are plenty of open source designs you can print.

Documentation Is Hard, Let The SkunkWorks Project Show You How To Do It Well

September 12, 2021 by Orlando Hoilett 6 Comments

Documentation can be a bit of a nasty word, but it’s certainly one aspect of our own design process that we all wish we could improve upon. As an award-winning designer, working with some of the best toy companies around, [Jude] knows a thing or two about showing your work. In his SkunkWorks Project, he takes a maker’s approach to Bo Peep’s Skunkmobile and gives us a master class on engineering design in the process.

As with any good project brief, [Jude] first lays out his motivation for his work. He was very surprised that Pixar hadn’t commercialized Bo Peep’s Skunkmobile and hoped his DIY efforts could inspire more inclusive toy options from the Toy Story franchise. He does admit that the Skunkmobile presents a more unique design challenge than your standard, plastic, toy action figure. Combining both the textile element to create the illusion of fur and the RC components to give the toy its mobility requires careful thought. You definitely don’t want the wheels ripping into the fabric as you wheel around the backyard or for the fur to snag every object you pass by in the house.

Given the design challenges of making the Skunkmobile from scratch, [Jude] decided the best way forward was to retrofit a custom-designed skunk-shaped body onto a standard RC car chassis. The difficulty here lies in finding a chassis that can support the weight of the retrofitted body as well as one big enough to hold a 9-inch Bo Peep doll inside the driver’s compartment. Before spending endless hours 3D printing (and re-printing) his designs, [Jude] first modeled the Skunkmobile in card (using cardboard), a practice we’ve seen before, and are always in love with. He continually emphasized the form of his device was probably even more important than its function as capturing the essence as well as the “look and feel” of the Skunkmobile were critical design criteria. You can even see the skunk wagging its tail in all his demo videos. Prototyping in card gave [Jude] a good feel for his Skunkmobile and the designs translated pretty well to the 3D printed versions.

What really impressed us about [Jude’s] project is the incredible detail he provides for his entire design process from his backstory, to the initial prototypes, to the user testing, and, finally, to the realization of the final product. Remember, “We want the gory details!”

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3D Printed Hat Blasts The Rain Away

September 11, 2021 by Dave Rowntree 32 Comments

Some ideas are so bad that we just try them anyway, at least that seems to be [Ivan Miranda]’s philosophy. No stranger to just totally ignoring the general consensus on what you can (or at least should) or can’t make with a 3D printer, and just getting on with it, [Ivan] may have gone a little too far this time. Since umbrellas are, well, boring, why not try to keep dry with an air-curtain hat?

As you’ll see from the video, attempting to 3D print an impeller to run from a BLDC motor didn’t exactly go well. The imbalance due to imperfections in the printing process (and lack of an easy way balance it post-print) caused incredibly unpleasant (and possibly damaging) vibrations directly into his skull, not to mention the thing self-disassembling in a short time.

Not to be discouraged, he presses on regardless, substituting an electrical ducted fan (EDF), increasing the silliness-factor oh-so-little, after all as he says “I think I have a solution for all the issues — more power!”

EDFs and other kinds of ducted fans are used in many applications nowadays. Thanks to advances in rare-earth magnets enabling more powerful brushless motors, combined with cheap and accessible control systems, there has never been a better time to drop an EDF into your latest madcap idea. We have covered many ducted fan projects over the years, including this great video about how ducted fans work, which we think is well worth a watch if you’ve not already done so.

The “rain in spain, stays mainly in the plain” doesn’t actually reflect reality, as most rainfall is actually recorded in the mountainous north, rather than the central ‘plain’, But regardless, it never rains when you want it to, certainly in the Basque country where [Ivan] is based. Initial testing was done with a hose pipe, in the shop, which shows a certain dedication to the task in hand to say the least.

He does demonstrate it appearing to actually work, but we’re pretty sure there is still plenty of room for improvement. Although, maybe it’s safer to just shelve it and move on the next mad-cap idea?

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Neat Little Airboat Built From Old Drone Parts

September 2, 2021 by Lewin Day 3 Comments

Multirotor drones tend to need quality and well-matched parts in order to stay balanced and in the air. However, crash enough drones and you might find you’ve got plenty of mistmatched bits and pieces lying around. In just this vein, [Jason Suter] decided to raid his junk box and built himself a little FPV airboat using spare parts.

The airboat consists of a 3D printed hull, paired with a separate power module. The power module houses the flight controller, and mounts twin motors on the rear. Fitted with three-blade props, they propel the boat and allow it to be steered with differential thrust instead of a rudder. It’s then fitted with a camera to allow it to be piloted with an FPV headset.

Handling still isn’t perfect, and water on the FPV antenna causes some issues with video transmission. However, it’s a fun project that makes good use of old parts. Of course, if you’re having vibration problems with your own FPV projects, consider building a vibration-absorbing mount. Video after the break.
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