Mining And Refining: From Red Dirt To Aluminum

December 13, 2021 by Dan Maloney 29 Comments

No matter how many syllables you use to say it, aluminum is one of the most useful industrial metals we have. Lightweight, strong, easily alloyed, highly conductive, and easy to machine, cast, and extrude, aluminum has found its way into virtually every industrial process and commercial product imaginable.

Modern life would be impossible without aluminum, and yet the silver metal has been in widespread use only for about the last 100 years. There was a time not all that long ago that aluminum dinnerware was a status symbol, and it was once literally worth more than its weight in gold. The reason behind its one-time rarity lies in the effort needed to extract the abundant element from the rocks that carry it, as well as the energy to do so. The forces that locked aluminum away from human use until recently have been overcome, and the chemistry and engineering needed to do that are worth looking into in our next installment of “Mining and Refining.”

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Keynote Video: Dr. Keith Thorne Explains The Extreme Engineering Of The LIGO Hardware

December 9, 2021 by Mike Szczys 18 Comments

The Laser Interferometer Gravitational-Wave Observatory (LIGO) is a huge installation measured in kilometers that is listening for wrinkles in space-time. Pulling this off is a true story of hardware and software hacking, and we were lucky to have Dr. Keith Thorne dive into those details with his newly published “Extreme Instruments for Extreme Astrophysics” keynote from the 2021 Hackaday Remoticon.

Gravity causes space-time to stretch — think back to the diagrams you’ve seen of a massive orb (a star or planet) sitting on a plane with grid lines drawn on it, the fabric of that plane being stretch downward from the mass of the orb. If you have two massive entities like black holes orbiting each other, they give off gravitational waves. When they collide and merge, they create a brief but very strong train of waves. Evidence of these events are what LIGO is looking for.

Rai Weiss had the idea to look for gravitational waves using laser interferometers in about 1967, but the available laser technology was too new to accomplish the feat. In an interferometer, a laser is shot through a beam splitter and one beam reflects out and back over a distance, and is then recombined with the other half using a photodetector to measure the intensity of light. As the distance in the long leg changes, the relative phase of the lasers shift, and the power detected will vary.

LIGO is not your desktop interferometer. It uses a 5 kW laser input. The 4 km legs of the interferometer bounce the light back and forth 1,000 times for an effective 4,000 km travel distance. These legs are kept under extreme vacuum and the mirrors are held exceptionally still. It’s worth it; the instrument can measure at a precision of 1/10,000 the diameter of a proton!

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The Challenges Of Finding A Substitute For Human Blood

December 9, 2021 by Maya Posch 19 Comments

Throughout history, the human body has been the subject of endless scrutiny and wonder. Many puzzled over the function of all these organs and fluids found inside. This included the purpose of blood, which saw itself alternately disregarded as being merely for ‘cooling the body’, to being responsible for regulating the body’s humors, leading to the practice of bloodletting and other questionable remedies. As medical science progressed, however, we came to quite a different perspective.

Simply put, our circulatory system and the blood inside it, is what allows us large, multi-celled organisms to exist. It carries oxygen and nutrients to cells, while enabling the removal of waste products as well as an easy path for the cells that make up our immune system. Our blood and the tissues involved with it are crucial to a healthy existence. This is something which becomes painfully clear when we talk about injuries and surgeries that involve severe blood loss.

While the practice of blood transfusions from donated blood has made a tremendous difference here, it’s not always easy to keep every single type of blood stocked, especially not in remote hospitals, in an ambulance, or in the midst of a war zone. Here the use of artificial blood — free from complicated storage requirements and the need to balance blood types — could be revolutionary and save countless lives, including those whose religion forbids the transfusion of human blood.

Although a lot of progress has been made in this field, with a limited number of practical products, it’s nevertheless proving to be a challenge to hit upon a replacement that ticks all of the boxes needed to make it generic and safe.

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Microsoft’s Minimal Mouse May Maximize Masochism

December 7, 2021 by Kristina Panos 53 Comments

So it seems that Microsoft has a patent in process for a folding mouse. It looks a whole lot like their Arc mouse, which is quite thin and already goes from curved to flat. But that’s apparently not good enough for Microsoft, who says mice in general are bulky and cumbersome to travel with. On the bright side, they do acknowledge the total lack of ergonomics in those tiny travel mice.

Microsoft filed this patent in March of 2021 and it was published in early November. The patent describes the use of an expandable shell on the top with these kerf cuts in the long sides like those used to bend wood — this is where the flexibility comes in. The patent also mentions a motion tracker, haptic feedback, and a wireless charging coil. Now remember, there’s no guarantee of this ever actually happening, and there was no comment from Microsoft about whether it will become a real rodent someday.

And now, the rant. Microsoft considers this mouse, which again is essentially an updated Arc that folds in half, to be ergonomic. Full disclosure: I’ve never used an Arc mouse. But I respectfully disagree with this assessment and believe that people should not prioritize portability when it comes to peripherals, especially those that are so small to begin with. Like, what’s the use? And by the way, isn’t anyone this concerned with portability just using the touch pad or steering stick on their laptop anyway?

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TTL And CMOS Logic ICs: The Building Blocks Of A Revolution

December 6, 2021 by Maya Posch 33 Comments

When starting a new electronics project today, one of the first things that we tend to do is pick the integrated circuits that make up the core of the design. This can be anything from a microcontroller and various controller ICs to a sprinkling of MOSFETs, opamps, and possibly some 7400- or 4000-series logic ICs to tie things together. Yet it hasn’t been that long since this level of high integration and miniaturization was firmly in the realm of science-fiction, with even NORBIT modules seeming futuristic.

Starting with the construction of the first point-contact transistor in 1947 and the bipolar junction transistor (BJT) in 1948 at Bell Labs, the electronics world would soon see the beginning of its biggest transformation to that point. Yet due to the interesting geopolitical circumstances of the 20th century, this led to a fascinating situation of parallel development, blatant copying of designs, and one of the most fascinating stories in technology history on both sides of the Iron Curtain. Continue reading “TTL And CMOS Logic ICs: The Building Blocks Of A Revolution” →

Motorsports Are Turning To Alternative Fuels

December 2, 2021 by Lewin Day 53 Comments

As the world grapples with the issue of climate change, there’s a huge pressure to move transport away from carbon-based fuels across the board. Whether it’s turning to electric cars for commuting or improving the efficiency of the trucking industry, there’s much work to be done.

It’s a drop in the ocean in comparison, but the world of motorsports has not escaped attention when it comes to cleaning up its act. As a result, many motorsports are beginning to explore the use of alternative fuels in order to reduce their impact on the environment.

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Ask Hackaday: Why Don’t Automakers Make Their Own EV Batteries?

December 1, 2021 by Lewin Day 88 Comments

Sales of electric vehicles continue to climb, topping three million cars worldwide last year. All these electric cars need batteries, of course, which means demand for rechargeable cells is through the roof.

All those cells have to come from somewhere, of course, and many are surprised to learn that automakers don’t manufacture EV batteries themselves. Instead, they’re typically sourced from outside suppliers. Today, you get to Ask Hackaday: why aren’t EV batteries manufactured by the automakers themselves? Continue reading “Ask Hackaday: Why Don’t Automakers Make Their Own EV Batteries?” →