A Stereo Tube Amp For Less Than $5

July 30, 2018 by Ben James 21 Comments

Many of us have aspirations of owning a tube amp. Regardless of the debate on whether or not tube audio is nicer to listen to, or even if you can hear the difference at all, they’re gorgeous to look at. However, the price of buying one to find out if it floats your boat is often too high to justify a purchase.

[The Post Apocalyptic Inventor] has built a stereo tube amplifier in the style of the Fallout video games. The idea came when he realised that the TK 125 tape recorder manufactured by Grundig was still using tube audio in the late 60s. What’s more, they frequently sell on eBay for 1-10€ in Germany. [TPAI] was able to salvage the main power amplifier from one of these models, and restore it so that it could be re-purposed and see use once more.

The teardown of the original cassette recorder yields some interesting parts. Firstly, an integrated motor transformer — an induction motor whose stator acts as the magnetic core of the transformer responsible for the tube electronics. There’s also an integrated capacitor which contains three separate electrolytics. The video after the break is well worth a watch (we always find [TPAI]’s videos entertaining).

A new chassis is created out of a steel base plate and aluminium angle, and some neat frames for the motor transformers are made from scrap copper wire bent and soldered together. It looks great, though there’s always the option to use a cake tin instead.

If you’re interested in the design of tube amps, we’ve covered heaps of cool builds: from this low-voltage design to this tiny guitar amp, or even ones using tubes which are flat.

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The Hot And Cold Of Balanced Audio

July 27, 2018 by Dan Maloney 45 Comments

A few summers of my misspent youth found me working at an outdoor concert venue on the local crew. The local crew helps the show’s technicians — don’t call them roadies; they hate that — put up the show. You unpack the trucks, put up the lights, fly the sound system, help run the show, and put it all back in the trucks at the end. It was grueling work, but a lot of fun, and I got to meet people with names like “Mister Dog Vomit.”

One of the things I most remember about the load-in process was running the snakes. The snakes are fat bundles of cables, one for audio and one for lighting, that run from the stage to the consoles out in the house. The bigger the snakes, the bigger the show. It always impressed me that the audio snake, something like 50 yards long, was able to carry all those low-level signals without picking up interference from the AC thrumming through the lighting snake running right alongside it, while my stereo at home would pick up hum from the three-foot long RCA cable between the turntable and the preamp.

I asked one of the audio techs about that during one show, and he held up the end of the snake where all the cables break out into separate connectors. The chunky silver plugs clinked together as he gave his two-word answer before going back to patching in the console: “Balanced audio.”

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Transforming A Bookshelf Speaker Into A Portable Boombox

July 18, 2018 by Steven Dufresne 7 Comments

There’s a lot of fun to be had in modernizing an old boombox but what about turning one of those ubiquitous shelf speakers into a portable boombox, complete with a handle for carrying? That’s what [GreatScott] did when a friend gave him a just such a shelf speaker.

These days you’d very likely use your phone as the audio source so he included a 20 watt stereo class D amplifier which could be disconnected at the throw of a switch if not needed. To power the amplifier he used 16 18650 lithium-ion batteries which were leftover from previous projects. He estimates they should give him around 100 hours of enjoyable tunes. And to make further use of the batteries, he also added a USB charger so that he could charge up his phone from it, something else which is nice to be able to do when on the road.

A battery management system (BMS), an XT60 connector for charging the batteries, his battery level indicator circuit which we talked about before, a new passive audio crossover, and some rather nice work on that case all round out the boombox. Check out his full construction in the video below and make sure to stay until the end when he gives a taste of its awesome sound (you may even swear your desk is vibrating from the bass despite wearing earbuds, like we did).

And on the subject of speaker-to-boombox conversions, here’s one from a few years ago which makes use of a car MP3 player module giving it FM, USB, and SD card support.

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Freak Out Your Smartphone With Ultrasound

July 17, 2018 by Tom Nardi 13 Comments

There’s a school of thought that says complexity has an inversely proportional relation to reliability. In other words, the smarter you try to make something, the more likely it is to end up failing for a dumb reason. As a totally random example: you’re trying to write up a post for a popular hacking blog, all the while yelling repeatedly for your Echo Dot to turn on the fan sitting three feet away from you. It’s plugged into a WeMo Smart Plug, so you can’t even reach over and turn it on manually. You just keep repeating the same thing over and over in the sweltering July heat, hoping your virtual assistant eventually gets the hint. You know, something like that. That exact scenario definitely has never happened to anyone in the employ of this website.

So it should come as no surprise that the more sensors we pack into devices, the more potential avenues of failure we open up. [Julio Della Flora] writes in to tell us of some interesting experiments he’s been performing with the MEMS gyroscope in his Xiaomi MI5S Plus smartphone. He’s found that with a function generator and a standard speaker, he’s able to induce false sensor readings.

Now it should be said, [Julio] is not claiming to be the first person to discover that ultrasonic sound can confuse MEMS gyroscopes and accelerometers. At Black Hat 2017, a talk was given in which a “Sonic Gun” was used to do things like knock over self-balancing robots using the same principle. The researchers were also able to confuse a DJI Phantom drone, showing that the technique has the potential to be weaponized in the real-world.

It’s interesting to see more validation that not only is this a continuing issue with consumer devices, but that it doesn’t necessarily take expensive or exotic hardware to execute. Yet another reason to take ultrasound seriously as a potential threat.

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Vintage Headphones Bluetooth Conversion Goes The Extra Mile

July 9, 2018 by Ben James 2 Comments

[KaZjjW] wanted to retrofit a pair of nicely styled vintage headphones to be able to play wirelessly over Bluetooth. In principle this is an easy task: simply stick a Bluetooth audio receiver on the line-in, add a battery, and you’re all set. However, [KaZjjW] wanted to keep the aesthetic changes to the headphones at an absolute minimum, retaining the existing casing and volume control, whilst cramming the electronics entirely inside and out of sight.

With the inherent space constraints inside the cups of the headphones, this proved to be quite a challenge. The existing volume potentiometer which hung half outside the case was remounted on an ingenious hinge made of two PCBs, with the pot floating next to a surface mounted switch. This allowed it to not only control the volume, but also act as an on/off switch for the Bluetooth. The only other existing cuts in the casing were a circular hole for the audio cable, and a slit for the cable strain relief. These worked perfectly for an LED status indicator and micro-USB battery charging.

The main chip used for receiving audio over Bluetooth was the BM62 by Microchip. It’s a great all-in-one solution for this kind of project as it has built-in battery charging, an on-board DAC and audio amp, as well as a serial control interface. In part 2 of the project log, the process of programming the BM62 was documented, and it was painful – it’s a shame that the software support lets it down. But a hacker will always find a way, and we’ve seen some pretty neat hacks for reprogramming existing chips in off-the-shelf Bluetooth headphones.

Two PCBs for the pot button hinge, one for the LED and micro-USB connector, as well as one for the Bluetooth receiver and a PIC. That’s four PCBs in a pretty small space, enabled by some commendable design effort both electronically and mechanically. It certainly paid off, as the finished product looks very slick.

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A Fully Open Source Raspberry Pi Synthesizer

June 8, 2018 by Tom Nardi 19 Comments

Have you ever seen something and instantly knew it was something you wanted, even though you weren’t aware it existed a few seconds ago? That’s how we felt when we received a tip about Zynthian, a fully open source (hardware and software) synthesizer. You can buy the kit online directly from the developers, or build your own from scratch using their documentation and source code. With a multitude of filters, effects, engines, and essentially unlimited upgrade potential, they’re calling it a “Swiss Army Knife of Synthesis”. We’re inclined to agree.

At the most basic level, the Zynthian is a Raspberry Pi 3 with a touch screen, a few rotary encoders, a dedicated sound card, and MIDI support. Software wise the biggest feature is arguably the real-time Linux kernel for the lowest latency possible. There’s also a custom web interface so you can control the Zynthian from another machine on the network if you want. As a matter of course, it also includes a wide array of pre-installed audio packages to experiment and create with.

Kits are offered at various prices from $420 USD for the top of the line model down to unpopulated PCBs for a few bucks. We like that they broke things down this way; allowing users of various skill (and or patience) to pay what they want. If you just want to buy the custom boards and roll your own case and Pi solution, you can do that.

If you want to go all in, you can build one entirely from scratch as well. Everything from the CAD files for the case to their custom rotary encoder library is completely open (most licensed under GPL v3) for anyone to use however they see fit. There’s even a page in the wiki for listing hardware which isn’t officially supported by the project, but remain as options for those looking to cut their own path.

Synthesizers are a fairly popular hacker project, from Google’s AI-powered version to single chip exercises in frugality. If you want to learn even more about the fine line between digital noise and music, check out this fantastic series by our very own [Elliot Williams].

[Thanks to Mynasru for the tip.]

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Wireless Headphone Hack Dangles Batteries Like Earrings

May 21, 2018 by Tom Nardi 10 Comments

Koss Porta Pro headphones are something of a rarity in the world of audio gear: they’re widely regarded as sounding great, but don’t cost an exorbitant amount of money. Since the line was introduced in 1984, they’ve been the go-to headphones for those who don’t subscribe to the idea that you should have to take out a loan from the bank just to enjoy your music.

[Jake Bickhard] is a confirmed Porta Pro disciple, owning enough pairs of them that he’s cagey about confirming how many are actually kicking around his home. The only thing he doesn’t like about them is the fact that they’re wired. As it happens, Koss just recently came out with a Bluetooth version of the venerable headphones. But he thought he could do just as well combining a pair of his with a water damaged pair of Bluetooth earbuds he had lying around.

The Porta Pros are easy to take apart, and removing the old wire was no problem. He then cut the “buds” on the Bluetooth earbuds he had, with the intention of just striping the wires and soldering it up to the pads on the Porta speakers. But things didn’t quite go as expected.

What [Jake] hadn’t realized was that the battery for the Bluetooth earbuds wasn’t in the main housing, the power comes from a tiny battery inside each bud. That meant he needed to keep the batteries connected even though the Porta Pro obviously doesn’t have a spot to mount them. In the future he says he’ll address the issue properly, but for now the two batteries hang from the headphones: making it look like he’s wearing the world’s ugliest earrings. But at least he’s happy with the performance of the finished modification, saying they’re even louder now than when they were when wired.

This is a perfect project if you’re cursed with a mobile device that had enough “courage” to take the headphone jack away from you. Though you might first want to study the fine art of soldering headphone wires.