Ask Hackaday: Is It Time For Waste Heat And Cold Area Heating To Shine?

It’s difficult to escape the topic of energy supply at the moment, with the geopolitical situation surrounding the invasion of Ukraine leaving the natural gas supply to an entire continent in jeopardy. Fortunately we’re watching the green shoots of an early spring here in the Northern hemisphere so the worst of the winter weather is behind us, but industrial customers can take no such solace from the season and will have to weather whatever price hikes are to come. Every alternative idea for energy supply is on the table, and with the parallel imperative of decarbonising the economy this goes beyond the short term into a future without so much need to rely on gas.

The Future is Cloudy

A district heating plant in Vienna, Austria.
A district heating plant in Vienna, Austria. Joadl, CC BY-SA 3.0 AT

A collaboration between a Finnish district heating network and Microsoft caught our eye because the location of a new data centre for the tech giant was chosen specifically to supply waste heat to the network, rather than releasing it to the environment. It’s not uncommon at all for European cities to use district heating networks but they are normally supplied by waste incinerators, boilers, or combined heat and power stations. The use of data centre waste heat is a novelty, as is in particular the siting of the data centre being dictated by the network.
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Camera held in hand

Review: Vizy Linux-Powered AI Camera

Vizy is a Linux-based “AI camera” based on the Raspberry Pi 4 that uses machine learning and machine vision to pull off some neat tricks, and has a design centered around hackability. I found it ridiculously simple to get up and running, and it was just as easy to make changes of my own, and start getting ideas.

Person and cat with machine-generated tags identifying them
Out of the box, Vizy is only a couple lines of Python away from being a functional Cat Detector project.

I was running pre-installed examples written in Python within minutes, and editing that very same code in about 30 seconds more. Even better, I did it all without installing a development environment, or even leaving my web browser, for that matter. I have to say, it made for a very hacker-friendly experience.

Vizy comes from the folks at Charmed Labs; this isn’t their first stab at smart cameras, and it shows. They also created the Pixy and Pixy 2 cameras, of which I happen to own several. I have always devoured anything that makes machine vision more accessible and easier to integrate into projects, so when Charmed Labs kindly offered to send me one of their newest devices, I was eager to see what was new.

I found Vizy to be a highly-polished platform with a number of truly useful hardware and software features, and a focus on accessibility and ease of use that I really hope to see more of in future embedded products. Let’s take a closer look.

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2022 Hackaday Prize Hack Chat

Join us on Wednesday, April 13 at noon Pacific for the 2022 Hackaday Prize Hack Chat with Majenta Strongheart!

Let’s face it: this world is pretty broken right now. From environmental crisis to disease and famine, shortages of just about everything, infrastructure failures, not to mention wars and social breakdown, things are getting pretty hairy out there. While it’s tempting to just curl up and pretend everything is good, that’s probably not going to work as even a short-term plan.

Luckily, we hackers are uniquely positioned for situations like this. After all, we fix stuff, and we’re certainly living in a target-rich environment of stuff that needs fixing. What’s more, nothing gives us as much fulfillment as taking a situation that everyone else thinks is beyond help and turning it into a solved problem.

join-hack-chatThese are the times that people like us can really shine, and the 2022 Hackaday Prize is the perfect forum for that. With this year’s theme of Sustainability, Resiliency, and Circularity, there’s plenty of scope for all of us to make a contribution. To help us get kicked off, Majenta Strongheart, Head of Design and Partnerships at Supplyframe, will drop by the Hack Chat with all the details on this year’s Prize.

Come prepared to pick her brain on how the Prize is going to work this year, find out about the different challenge opportunities, and learn everything there is to know about this year’s competition. It’s the Greatest Hardware Design Challenge on Earth, and we need it now more than ever.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, April 13 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

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Hackaday Links: April 10, 2022

A funny thing happened on the way to the delta. The one on Jezero crater on Mars, that is, as the Perseverance rover may have captured a glimpse of the parachute that helped deliver it to the Red Planet a little over a year ago. Getting the rover safely onto the Martian surface was an incredibly complex undertaking, made all the more impressive by the fact that it was completely autonomous. The parachute, which slowed the descent vehicle holding the rover, was jettisoned well before the “Sky Crane” deployed to lower the rover to the surface. The parachute wafted to the surface a bit over a kilometer from the landing zone. NASA hasn’t confirmed that what’s seen in the raw images is the chute; in fact, they haven’t even acknowledged the big white thing that’s obviously not a rock in the picture at all. Perhaps they’re reserving final judgment until they get an overflight by the Ingenuity helicopter, which is currently landed not too far from where the descent stage crashed. We’d love to see pictures of that wreckage.

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Retrotechtacular: A DIY Television For Very Early Adopters

By our very nature, hackers tend to get on the bandwagon of new technology pretty quickly. When something gee-whiz comes along, it’s folks like us who try it out, even if that means climbing steep learning curves or putting together odd bits of technology rather than waiting for the slicker products that will come out if the new thing takes off. But building your own television receiver in 1933 was probably pushing the envelope for even the earliest of adopters.

“Cathode Ray Television,” reprinted by the Antique Valve Museum in all its Web 1.0 glory, originally appeared in the May 27, 1933 edition of Popular Wireless magazine, and was authored by one K D Rogers of that august publication’s Research Department. They apparently took things quite seriously over there at the time, at least judging by the white lab coats and smoking materials; nothing said serious research in the 1930s quite like a pipe. The flowery language and endless superlatives that abound in the text are a giveaway, too; it’s hard to read without affecting a mental British accent, or at least your best attempt at a Transatlantic accent.

In any event, the article does a good job showing just what was involved in building a “vision radio receiver” and its supporting circuitry back in the day. K D Rogers goes into great detail explaining how an “oscillograph” CRT can be employed to display moving pictures, and how his proposed electronic system is vastly superior to the mechanical scanning systems that were being toyed with at the time. The build itself, vacuum tube-based though it was, went through the same sort of breadboarding process we still use today, progressing to a finished product in a nice wood cabinet, the plans for which are included.

It must have been quite a thrill for electronics experimenters back then to be working on something like television at a time when radio was only just getting to full market penetration. It’s a bit of a puzzle what these tinkerers would have tuned into with their DIY sets, though — the airwaves weren’t exactly overflowing with TV broadcasts in 1933. But still, someone had to go first, and so we tip our hats to the early adopters who figured things out for the rest of us.

Thanks to [BT] for the tip.

 

The Virtue Of Wires In The Age Of Wireless

We ran an article this week about RS-485, a noise resistant differential serial multidrop bus architecture. (Tell me where else you’re going to read articles like that!) I’ve had my fun with RS-485 in the past, and reading this piece reminded me of those days.

You see, RS-485 lets you connect a whole slew of devices up to a single bundle of Cat5 cable, and if you combine it with the Modbus protocol, you can have them work together in a network. Dedicate a couple of those Cat5 lines to power, and it’s the perfect recipe for a home, or hackerspace, small-device network — the kind of things that you, and I, would do with WiFi and an ESP8266 today.

Wired is more reliable, has fewer moving parts, and can solve the “how do I get power to these things” problem. It’s intrinsically simpler: no radios, just serial data running as voltage over wires. But nobody likes running cable, and there’s just so much more demo code out there for an ESP solution. There’s an undeniable ease of development and cross-device compatibility with WiFi. Your devices can speak directly to a computer, or to the whole Internet. And that’s been the death of wired.

Still, some part of me admires the purpose-built simplicity and the bombproof nature of the wired bus. It feels somehow retro, but maybe I’ll break out some old Cat5 and run it around the office just for old times’ sake.

PCB Thermal Design Hack Gets Hot And Heavy

Thanks to the relatively recent rise of affordable board production services, many of the people reading Hackaday are just now learning the ropes of PCB design. For those still producing the FR4 equivalent of “Hello World”, it’s accomplishment enough that all the traces go where they’re supposed to. But eventually your designs will become more ambitious, and with this added complexity will naturally come new design considerations. For example, how do you keep a PCB from cooking itself in high current applications?

It’s this exact question that Mike Jouppi hoped to help answer when he hosted last week’s Hack Chat. It’s a topic he takes very seriously, enough that he actually started a company called Thermal Management LLC dedicated to helping engineers cope with PCB thermal design issues. He also chaired the development of IPC-2152, a standard for properly sizing board traces based on how much current they’ll need to carry. It isn’t the first standard that’s touched on the issue, but it’s certainly the most modern and comprehensive.

It’s common for many designers, who can be referencing data that in some cases dates back to the 1950s, to simply oversize their traces out of caution. Often this is based on concepts that Mike says his research has found to be inaccurate, such as the assumption that the inner traces of a PCB tend to run hotter than those on the outside. The new standard is designed to help designers avoid these potential pitfalls, though he notes that it’s still an imperfect analog for the real-world; additional data such as mounting configuration needs to be taken into consideration to get a better idea of a board’s thermal properties.

Even with such a complex topic, there’s some tips that are widely applicable enough to keep in mind. Mike says the thermal properties of the substrate are always going to be poor compared to copper, so using internal copper planes can help conduct heat through the board. When dealing with SMD parts that produce a lot of heat, large copper plated vias can be used to create a parallel thermal path.

Towards the end of the Chat, Thomas Shaddack chimes in with an interesting idea: since the resistance of a trace will increase as it gets hotter, could this be used to determine the temperature of internal PCB traces that would otherwise be difficult to measure? Mike says the concept is sound, though if you wanted to get an accurate read, you’d need to know the nominal resistance of the trace to calibrate against. Certainly something to keep in mind for the future, especially if you don’t have a thermal camera that would let you peer into a PCB’s inner layers.

A rig used to test thermal properties of different trace configurations.

While the Hack Chats are often rather informal, we noticed some fairly pointed questions this time around. Clearly there were folks out there with very specific issues that needed some assistance. It can be difficult to address all the nuances of a complex problem in a public chat, so in a few cases we know Mike directly reached out to attendees so he could talk them through the issues one-on-one.

While we can’t always promise you’ll get that kind of personalized service, we think it’s a testament to the unique networking opportunities available to those who take part in the Hack Chat, and thank Mike for going that extra mile to make sure everyone’s questions were answered to the best of his ability.


The Hack Chat is a weekly online chat session hosted by leading experts from all corners of the hardware hacking universe. It’s a great way for hackers connect in a fun and informal way, but if you can’t make it live, these overview posts as well as the transcripts posted to Hackaday.io make sure you don’t miss out.