Weatherproof Pi Looks Up So You Don’t Have To

November 9, 2017 by Tom Nardi 27 Comments

Skywatching is a fascinating hobby, but does have the rather large drawback of needing to be outside staring at the sky for extended periods of time. Then there’s the weather to contend with, even if you’ve got yourself a nice blanket and it isn’t miserably cold, there might be nothing to see if cloud cover or light pollution is blocking your view.

To address these issues, [Jason Bowling] decided to put a Raspberry Pi in a weatherproof enclosure and use it as a low-cost sky monitoring device. His setup uses the No-IR camera coupled with a cheap wide-angle lens designed for use with smartphone camera. The whole setup is protected from the elements by a clear acrylic dome intended for a security camera, and a generous helping of gasket material. Some experiments convinced [Jason] to add a light pollution filter to the mix, which helped improve image contrast in his less than ideal viewing area.

The software side is fairly straightforward: 10 second exposures are taken all night long, which can then be stitched together with ffmpeg into a timelapse video. [Jason] was concerned that the constant writing of images to the Pi’s SD card would cause a premature failure, so he set it up to write to a server in the house over SSHFS. Adding a USB flash drive would have accomplished the same thing, but as he wanted to do the image processing on a more powerful machine anyway this saved the trouble of having to retrieve the storage device every morning.

This isn’t the first time [Jason] has used a Pi to peer up into the heavens, and while his previous attempts might not be up to par with commercial offerings, they definitely are very impressive considering the cost of the hardware.

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Home Server Has AMD CPU And IKEA Case

November 9, 2017 by Tom Nardi 39 Comments

Readers who took part in the glory days of custom PC building will no doubt remember the stress of having to pick a case for their carefully-curated build. You may have wanted to lower the total cost a bit by getting a cheap case, but then you’d be stuck looking at some econo-box day in and day out. Plus, how do you post pictures online to boast about your latest build if there are no transparent windows and a lighting kit?

While some may have spent more time choosing their lighted case fans than their optical drive, [Miroslav Prašil] was surely not one of them. When he decided to build a new NAS for his home network, [Miroslav] decided he wanted to put all his money into the device’s internals, and house his build in a wooden storage crate from IKEA. While the low cost was certainly a major factor in the decision, it turns out the crate actually offers a decent amount of room for hardware components. As an added bonus, it doesn’t look completely terrible sitting out in the living room.

In a detailed series of posts on his blog, [Miroslav] walks us through the entire process of building what he has come to call the “NAScrate”. Wanting gigabit Ethernet and a real SATA controller, [Miroslav] went for the ASRock C70M1, a Mini-ITX board with integrated dual-core AMD processor. While not exactly a powerhouse, it will certainly wipe the floor with the fruit-inspired single board computers that so often dominate these types of builds.

To get his clearances worked out, [Miroslav] rendered the entire build in OnShape, which gave him enough confidence in his design to move on to actual construction. The build involves several 3D printed parts, most notably some clever hard drive mounting brackets which allow the drives to be stacked into a space-saving arrangement while still leaving room for airflow between them.

[Miroslav] deftly avoids any religious debates by leaving off his particular choice for software and operating system on his newly constructed NAS, but he does mention that something like FreeNAS would be a logical choice.

While this may be the first wooden one we’ve covered so far, home servers in general are a favorite project for hackers, from budget-friendly scratch builds all the way up to re-purposed enterprise hardware.

3D Printed Helical Satcom Feed

November 9, 2017 by Tom Nardi 27 Comments

With the advent of cheap software defined radios made popular by the RTL-SDR project a few years back, satellite communications are now within the budget of even the most modest hacker. For $20 USD you can get a USB SDR module that is more than capable of receiving signals from any number of geosynchronous satellites, but you’ll need something a little more robust than rabbit ears to pick up a signal broadcast from over 22,000 miles away.

Building a satellite-capable antenna isn’t necessarily difficult, but does involve a fair bit of arcane black magic and mathematics to do properly; something that can scare away those new to the hobby. But by using a 3D printed mandrel, [Tysonpower] has come up with a feed you can build and mount on a standard dish without having to take a crash course in antenna theory. [Tysonpower] reports the feed has a center frequency 1550 MHz, and works well for reception of Inmarsat, AERO and HRPT signals.

The channel in the 3D printed core of the feed ensures that the inserted wire is of the correct length and in the perfect position for optimal reception. All you need to do is print the core, wrap it with wire, and then solder the end to a connector on a ground-plane that’s nothing more than a sheet of aluminum. [Tysonpower] was even kind enough to model up a mount that will allow you to bolt this feed to a standard satellite dish.

We’ve previously covered using RTL-SDR to receive Inmarsat transmissions, and hardware for the Outernet project, both of which would be great applications for an antenna like this.

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Homemade LED Clock Stands Test Of Time

November 5, 2017 by Tom Nardi 17 Comments

In an era when you might get chastised if your mobile phone is more than two years old, it’s easy to forget that hardware was not always meant to be a temporary commodity. We acknowledge a few standout examples of classic hardware still surviving into the modern era, such as vintage computers, but they’re usually considered to be more of a novelty than an engineering goal. In a disposable society, many have forgotten that quality components and a well thought out design should give you a service life measured in decades, not months.

A perfect example of this principle is the beautiful LED clock built 40 years ago by [Davide Andrea]. A teenager at the time, [Davide] built this clock to be used by the local radio station, as clocks that showed seconds were important for timing radio shows. Finding it in storage recently, [Davide] took to the /r/electronics subreddit to report that it still works fine after all these years.

Cracking open the case shows a unique and highly functional construction style. Notches cut into the side panels of the case accept individual protoboards in a “blade” type configuration, with the blades connected by a handful of individual wires. No digging through the parts bin for a “worthless” old IDE cable to tear up back in the 1970’s.

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3D Printing Belts For Vintage Hardware

November 3, 2017 by Tom Nardi 35 Comments

It may be hard for some of the younger readers to believe, but there was a time when hardware was full of little rubber belts. Tape decks, VCRs, even some computers: they all had rotating parts that needed to transfer power to other components, and belts were a cheap and quiet way to do it. Unfortunately, now decades later we realize that these little belts are often the Achilles heel of classic hardware, getting brittle and breaking long before the rest of the components are ready to give up the fight.

Which is exactly what [FozzTexx] found when trying to revive his newly purchased Commodore PET 2001. The belt inside of the cassette drive had become hard and fallen to pieces, and rather than hunt around for a replacement, [FozzTexx] reasoned he might be able to print one out of a flexible 3D printer filament like NinjaFlex. Besides, this wasn’t the only piece of vintage tech in his house that needed a belt replacement, so he figured it would be a worthwhile experiment.

As the original belt was little more than dust, [FozzTexx] had to design his replacement from scratch. He started by cleverly replicating the path the belt would need to take with string, and then measuring the inside diameter of the string circle with his calipers. [FozzTexx] then reduced the diameter by 5% to take into account the stretching of the new belt.

The profile of the belt was square, which made modeling and 3D printing much easier. [FozzTexx] just subtracted a smaller circle from a larger one in 2D, and then extruded that circle into the third dimension by 1.18 mm to match the height of the original part. Careful measurement paid off, and the newly printed NinjaFlex belt had his Commodore loading and saving programs on the first try.

We’ve covered the difficulty in sourcing replacement belts for old hardware previously, so it will be interesting to see if others are able to make use of the research [FozzTexx] has done here. Of course, longevity concerns are always brought up when NinjaFlex is used, so hopefully [FozzTexx] keeps us updated.

Pull Passwords Out Of Silicon

October 30, 2017 by Elliot Williams 15 Comments

[q3k] got tipped off to a very cool problem in the ongoing Pwn2Win capture-the-flag, and he blew it out of the water by decoding the metal interconnect layers that encode a password in a VLSI IC. And not one to rent someone else’s netlist extraction code, he did it by writing his own.

The problem in the Pwn2Win CTF came in the form of the design files for a hypothetical rocket launch code. The custom IC takes an ASCII string as input, and flips a pin high if it matches. Probably the simplest way to do this in logic is to implement a shift register that’s long enough for the code string’s bits, and then hard-wire some combinatorial logic that only reads true when all of the individual bits are correct.

(No, you don’t want to implement a password-checker this way — it means that you could simply brute-force the password far too easily — but such implementations have been seen in the wild.)

Anyway, back to our story. After reversing the netlist, [q3k] located 320 flip-flops in a chain, suggesting a 40-byte ASCII code string. Working backward in the circuit from the “unlocked” pin to the flip-flops, he found a network of NOR and NAND gates, which were converted into a logic notation and then tossed into Z3 to solve. Some cycles later, he had pulled the password straight out of the silicon!

This looks like a really fun challenge if you’re into logic design or hardware reverse engineering. You don’t have to write your own tools to do this, of course, but [q3k] would say that it was worth it.

Thanks [Victor] for the great tip!
Featured image by David Carron, via Wikipedia.

PCB Tesla Coil Is Perfect Desk Toy

October 30, 2017 by Tom Nardi 43 Comments

A Tesla coil easily makes it to the top spot on our list of “Mad Scientist” equipment we want for the lab, second only to maybe a Jacob’s Ladder. Even then, it’s kind of unfair advantage because you know people only want a Jacob’s Ladder for that awesome sound it makes. Sound effects not withstanding, it’s Tesla coil all the way, no question.

Unfortunately, winding your own Tesla coil is kind of a hassle. Even on relatively small builds, you’ll generally need to setup some kind of winding jig just to do the secondary coil, which can be a project in itself. So when [Daniel Eindhoven] sent his no-wind Tesla coil into the tip line, it immediately got our attention.

The genius in his design is that the coils are actually etched into the PCB, completely taking the human effort out of the equation. Made up of 6 mil traces with 6 mil separation, the PCB coil manages to pack a 25 meter long, 160 turn coil into an incredibly compact package. As you might expect, such a tiny Tesla coil isn’t exactly going to be a powerhouse, and in fact [Daniel] has managed to get the entirely thing running on the 500 mA output of your standard USB 2.0 port.

In such a low-power setup, [Daniel] was also able to replace the traditional spark gap pulse generator with a PIC18F14K50 microcontroller, further simplifying the design. An advantage of using a microcontroller for the pulse generator is that it’s very easy to adjust the coil’s operating frequency, allowing for neat tricks like making the coil “sing” by bringing its frequency into the audible range.

For those looking to build their own version, [Daniel] has put the PCB schematic and firmware available for download on his site. He also mentions that, in collaboration with Elektor magazine, he will be producing a kit in the near future. Definitely something we’ll be keeping an eye out for.

Incidentally, this isn’t the first time [Daniel] has demonstrated his mastery of high voltage. He ~~scared~~ impressed us all the way back in 2010 with his 11,344 Joule capacitor bank, perfect for that laptop-destroying rail gun you’ve been meaning to build.

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