Optical Theremin Makes Eerie Audio With Few Parts

September 19, 2021 by Donald Papp 6 Comments

[Fearless Night]’s optical theremin project takes advantage of the kind of highly-integrated parts that are available to the modern hacker and hobbyist in all the right ways. The result is a compact instrument with software that can be modified using the Arduino IDE to take it places the original Theremin design could never go.

The design is based on a ‘Blue Pill’ STM32 MCU development board and two Avago APDS-9960 gesture sensor breakout boards, along with a few other supporting components. Where the original Theremin sensed hand proximity using two antenna-like capacitive sensors to control note frequency and volume, this design relies on two optical sensors to do the same job.

[Fearless Night] provides downloads for the schematic, code, parts list, and even 3D models for the enclosure. PCB files are also included for a convenient assembly, but since the component count is fairly low, a patient hacker should be able to get away with soldering it up by hand without much trouble.

This project creates the audio using the STM32’s Direct Digital Synthesis (DDS) capability and a simple low-pass filter, and has several ways to fine-tune the output. What’s DDS? Our own Elliot Williams explains it in terms of audio output for microcontrollers, and if you’d like a more comprehensive overview, Bil Herd will happily tell you all about it.

Optical Sensor Keeps Eye On Wandering Saw Blade

May 24, 2021 by Tom Nardi 17 Comments

Over the last year or so, we’ve been checking in on the progress [Andrew Consroe] has been making with his incredible CNC scroll saw project. While we were already impressed with his first prototype version, he somehow manages to keep pushing the envelope forward with each new upgrade, and we’re always excited when one of his progress reports hits the inbox.

Recently he’s been struggling with the fact that the considerable flexing of the scroll saw’s ultra-thin blade introduces positional errors while cutting. To combat this, he’s developed an ingenious sensor that can track the movement of the blade in two dimensions without actually touching it. Utilizing the Raspberry Pi HQ camera, a 3D printed framework, and some precisely placed mirrors, [Andrew] says his optical sensor is able to determine the blade’s position to within 10 microns.

In the video below [Andrew] goes over how his “Split Vision Periscope” works, complete with some ray traced simulations of what the Pi camera actually sees when it looks through the device. After experimenting with different lighting setups, the final optical configuration presents the camera with two different perspectives of the saw blade set on a black background. That makes it relatively easy to pick out the blade using computer vision, and turn that into positional information.

The periscope arrangement is particularly advantageous here as it allows the camera and lens to be placed under the work surface and well away from the actual cutting, though we’re interested in seeing how it fares against the dust and debris that will inevitably be produced as the saw cuts. While he hit all of his design goals, [Andrew] does note that his mirrors do leave some room for improvement; but considering he hand cut them out of old hard drive platters we think the results are more than acceptable.

An incredible amount of progress has been made since the first time we saw the CNC scroll saw, and we’re eager to see this new sensor fully integrated into the next version of [Andrew]’s impressive long-term project.

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Designing And Building A Custom Optical Fuel Sensor

October 14, 2020 by Tom Nardi 36 Comments

At some time or another, we’ve all had an idea we thought was so clever that we jumped on the Internet to see if somebody else had already come up with it. Most of the time, they have. But on the off chance that you can’t find any signs of it online, you’re left with basically two possible conclusions. Either you’re about to enter uncharted territory, or your idea is so bad that everyone has collectively dismissed it already.

Which is precisely where [James Stanley] recently found himself. He had an idea for an non-contact optical sensor which would detect when his racing mower was about to run out of gas by analyzing light passed through a clear section of fuel hose. He couldn’t find any previous DIY examples of such a device, nor did there appear to be a commercial version. But did that mean it wouldn’t work, or that nobody had ever tried before?

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An Optical Mouse Sensor For Robotic Vision

July 6, 2018 by Jenny List 22 Comments

Readers with long memories will remember the days when mice and other similar pointing devices relied upon a hard rubber ball in contact with your desk or other surface, that transmitted any motion to a pair of toothed-wheel rotation sensors. Since the later half of the 1990s though, your rodent has been ever significantly more likely to rely upon an optical sensor taking the form of a small CCD camera connected to motion sensing electronics. These cameras are intriguing components with applications outside pointing devices, as is shown by [FoxIS] who has used one for robot vision.

The robot in question is a skid-steer 4-wheeled toy, to which he has added an ADNS3080 mouse sensor fitted with a lens, an H-bridge motor driver board, and a Wemos D1 Mini single board computer. The D1 serves a web page showing both the image from the ADNS3080 and an interface that allows the robot to be directed over a network connection. A pair of LiPo batteries complete the picture, with voltage monitoring via one of the Wemos analogue pins.

The ADNS3080 is an interesting component and we’d love see more of it. This laser distance sensor or perhaps this car movement tracker should give you some more info. We’ve heard rumors of them being useful for drones. Anyone?

Joe Grand Is Hiding Data In Plain Sight: LEDs That Look Solid But Send A Message

June 10, 2018 by Mike Szczys 19 Comments

Thursday night was a real treat. I got to see both Joe Grand and Kitty Yeung at the HDDG meetup, each speaking about their recent work.

Joe walked us through the OpticSpy, his newest hardware product that had its genesis in some of the earliest days of data leakage. Remember those lights on old modems that would blink when data is being transmitted or received? The easiest way to design this circuit is to tie the status LEDs directly to the RX and TX lines of a serial port, but it turns out that’s broadcasting your data out to anyone with a camera. You can’t see the light blinking so fast with your eyes of course, but with the right gear you most certainly could read out the ones and zeros. Joe built an homage to that time using a BPW21R photodiode.

Transmitting data over light is something that television manufacturers have been doing for decades, too. How do they work in a room full of light sources? They filter for the carrier signal (usually 38 kHz). But what if you’re interested in finding an arbitrary signal? Joe’s bag of tricks does it without the carrier and across a large spectrum. It feels a bit like magic, but even if you know how it works, his explanation of the hardware is worth a watch!

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High Speed Chronograph Looks Like Pro Gear

November 14, 2017 by Tom Nardi 22 Comments

It can be hard enough to take a good photograph of a running kid or pet, and if we’re being honest, sometimes even stationary objects manage to elude our focus. Now imagine trying to take a picture of something moving really fast, like a bullet. Trying to capture the moment a fast moving projectile hits an object is simply not possible with a human behind the shutter button.

Enter the ballistic chronometer: a device that uses a set of sensor gates and a highly accurate timer to determine how fast an object is flying through it. Chronometers that operate up to a couple hundred meters per second are relatively common, but [td0g] had something a little faster in mind. He’s come up with an optical setup that he claims can capture objects moving as fast as Mach 2. With this chronometer tied into a high-speed flash rig, [td0g] is able to capture incredible shots such as the precise instant a bullet shatters a glass of water.

Because he couldn’t find any phototransistors with the sub-microsecond response time necessary to detect a small object moving at 1,000 m/s, [td0g] ended up using LEDs in a photoconductive configuration, where 27 VDC is applied backwards against the diode. Careful monitoring of voltage fluctuations across the diode allows for detection of changes in the received light level. To cut down on interference, [td0g] used IR LEDs as his light sources, reasoning there would be less ambient IR than if he used something in the visual range.

What really impresses with this build is the attention to detail and amount of polish [td0g] put into the design. From the slick angled bracket that holds the Arduino and LCD to the 3D printed covers over the optical gates, the final device looks like a professional piece of equipment with a price tag to rival that of a used car.

For the future, [td0g] plans on upgrading to faster comparators than he LM339’s he has installed currently, and springing for professionally done PCBs instead of protoboard. In its current state this is already a very impressive piece of kit, so we’d love to see what it looks like when it’s “finished”.

If you don’t need something quite this high end but still would like to see how fast something is going, we have covered chronometer builds to fit every budget.

DIY Optical Sensor Breakout Board Makes DIY Optical Mouse

November 21, 2016 by Donald Papp 38 Comments

Wanting to experiment with using optical mouse sensors but a bit frustrated with the lack of options, [Tom Wiggins] rolled his own breakout board for the ADNS 3050 optical mouse sensor and in the process of developing it used it to make his own 3D-printed optical mouse. Optical mouse sensors are essentially self-contained cameras that track movement and make it available to a host. To work properly, the sensor needs a lens assembly and appropriate illumination, both of which mate to a specialized bracket along with the sensor. [Tom] found a replacement for the original ADNS LED but still couldn’t find the sensor bracket anywhere, so he designed his own.

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