Dispense 60 Bolts In 2.3 Seconds

March 21, 2023 by Michael Shaub 26 Comments

We’ve covered a number of projects that assist makers who need to fill orders for their small businesses, or kitting. [Helmke] has sorted thousands of pieces of hardware that they include with 3D printed parts sold online. They have been developing an alternative, a modular system for sorting and packaging specific quantities of parts.

After the break, check out the latest video from their small but growing channel for a very clear walk-through of the counting system they’ve been iterating on. The 2nd video in the series explores solenoids, Geneva drives, and ultimately a sprocket to dispense a variable number of bolts from the sorting machine. The approach gives consistent results, easily to vary quantities, and is fast! These videos are also rich with lots of small details you might want to explore on your own like magnetic part feeding, discussions of different sensors for detecting and counting parts, 3D printed gear box designs, and we love the use of stackable crates for project enclosures.

We hope to see more videos from [Helmke] in the series as the project matures for deeper dives into the existing mechanisms and new features they develop next. Hungry for more? We’ve brought you everything from cutting and stripping wire, to SMD tape, to resistors, to laser-cut parts. Continue reading “Dispense 60 Bolts In 2.3 Seconds” →

Sixteen wires of various colors are attached in pairs to record the electrical activity of split gill fungi (Schizophyllum commune) on a mossy, wooden stick. photo by Irina Petrova Adamatzky

Unconventional Computing Laboratory Grows Its Own Electronics

March 15, 2023 by Navarre Bartz 6 Comments

While some might say we’re living in a cyberpunk future already, one technology that’s conspicuously absent is wetware. The Unconventional Computing Laboratory is working to change that.

Previous work with slime molds has shown useful for spatial and network optimization, but mycelial networks add the feature of electrical spikes similar to those found in neurons, opening up the possibility of digital computing applications. While the work is still in its early stages, the researchers have already shown how to create logic gates with these fantastic fungi.

Long-term, lead researcher [Andrew Adamatzky] says, “We can say I’m planning to make a brain from mushrooms.” That goal is quite awhile away, but using wetware to build low power, self-repairing fungi devices of lower complexity seems like it might not be too far away. We think this might be applicable to environmental sensing applications since biological systems are likely to be sensitive to many of the same contaminants we humans care about.

We’ve seen a other efforts in myceliotronics, including biodegradable PCB substrates and attempts to send sensor signals through a mycelial network.

Via Tom’s Hardware.

Photograph of a BLDC motor controller circuit board

Take A Ride Through The Development Of A Custom BLDC Motor Controller

March 15, 2023 by Abe Connelly 6 Comments

The folks over at the [Barkhausen Institut] are doing research into controlling autonomous fleets of RC cars and had been using off the shelf electronic speed controllers (ESCs) to control the car motors. Unfortunately they required more reliable feedback for closed loop control of the motors, so they created their own open source hardware brushless DC (BLDC) controller.

The motor controller they developed uses an STM32 microcontroller that talks to a TMC6140 3 phase MOSFET driver to drive 6 IRLR 2905 MOSFETs. The [Barkhausen Institut] researchers went with the SimpleFOC library as the basis to program the STM32, with installed hall effect sensors indicating motor orientation for their closed loop control.

Designing a functioning BLDC and ESC controllers can be subtle, and their post goes into details about the problems and solutions they came up with to deal with with what was ultimately improper isolation of the MOSFETs interfering with the power rail for the STM32. The source for their BLDC motor controller is available through their GitLab page. For more information on the parent project that uses the BLDC driver, be sure to check out their work on a connected convoy of RC cars.

There’s now a wealth of open source BLDC drivers and projects, many of which we’ve featured in the past, like the Moteus and haptic smart knob, and it’s nice to see other projects explore different options.

PCIe For Hackers: The Diffpair Prelude

March 14, 2023 by Arya Voronova 35 Comments

PCIe, also known as PCI-Express, is a highly powerful interface. So let’s see what it takes to hack on something that powerful. PCIe is be a bit intimidating at first, however it is reasonably simple to start building PCIe stuff, and the interface is quite resilient for hobbyist-level technology. There will come a time when we want to use a PCIe chip in our designs, or perhaps, make use of the PCIe connection available on a certain Compute Module, and it’s good to make sure that we’re ready for that.

PCIe is everywhere now. Every modern computer has a bunch of PCIe devices performing crucial functions, and even iPhones use PCIe internally to connect the CPU with the flash and WiFi chips. You can get all kinds of PCIe devices: Ethernet controllers, high-throughput WiFi cards, graphics, and all the cheap NVMe drives that gladly provide you with heaps of storage when connected over PCIe. If you’re hacking on a laptop or a single-board computer and you’d like to add a PCIe device, you can get some PCIe from one of the PCIe-carrying sockets, or just tap into an existing PCIe link if there’s no socket to connect to. It’s been two decades since we’ve started getting PCIe devices – now, PCIe is on its 5.0 revision, and it’s clear that it’s here to stay.

Continue reading “PCIe For Hackers: The Diffpair Prelude” →

Supercon 2022: Irak Mayer Builds Self-Sustainable Outdoor IoT Devices

March 13, 2023 by Dave Rowntree 4 Comments

[Irak Mayer] has been exploring IoT applications for use with remote monitoring of irrigation control systems. As you would expect, the biggest challenges for moving data from the middle of a field to the home or office are with connectivity and power. Obviously, the further away from urbanization you get, the sparser both these aspects become, and the greater the challenge.

[Irak] solves his connectivity problem by assuming there is some WiFi network within range, building a system around the Blues Wireless WiFi note card. Substituting their cellular card would be an option for applications out of WiFi range, but presumably without changing too much on the system and software side of things. Leveraging the Adafruit FeatherWing INA219, which is a bidirectional current sensor with an I²C interface, for both the power generation and system consumption measurements. For control, [Irak] is using an Adafruit ESP32 board, but says little more about the hardware. On the software side, [Irak] is using the Blues Wireless NoteHub for the initial connection, which then routes the collected data onto the Adafruit IoT platform for collation purposes. The final part of the hardware is a LiPo battery which is on standby to soak up any excess power available from the energy harvesting. This is monitored by an LC709203f battery fuel gauge.

Continue reading “Supercon 2022: Irak Mayer Builds Self-Sustainable Outdoor IoT Devices” →

The Future Of RISC-V And The VisionFive 2 Single Board Computer

March 6, 2023 by Jonathan Bennett 47 Comments

We’ve been following the open, royalty-free RISC-V ISA for a while. At first we read the specs, and then we saw RISC-V cores in microcontrollers, but now there’s a new board that offers enough processing power at a low enough price point to really be interesting in a single board computer. The VisionFive 2 ran a successful Kickstarter back in September 2022, and I’ve finally received a unit with 8 GB of ram. And it works! The JH7110 won’t outperform a modern desktop, or even a Raspberry Pi 4, but it’s good enough to run a desktop environment, browse the web, and test software.

And that’s sort of a big deal, because the RISC-V architecture is starting to show up in lots of places. The challenge has been getting real hardware that’s powerful enough to run Linux and compile software on, that doesn’t cost an arm and a leg. If ARM is an alternative architecture, then RISC-V is still an experimental one, and that is an issue when trying to use the VF2. That’s a theme we’ll repeat a few times, but the thing to remember here is that getting more devices in the wild is the first step to fixing things. Continue reading “The Future Of RISC-V And The VisionFive 2 Single Board Computer” →

Tiny Tapeout 3: Get Your Own Chip Design To A Fab

March 5, 2023 by Joseph Long 12 Comments

Custom semiconductor chips are generally big projects made by big companies with big budgets. Thanks to Tiny Tapeout, students, hobbyists, or anyone else can quickly get their designs onto an actual fabricated chip. [Matt Venn] has announced the opening of a third round of the Tiny Tapeout project for March 2023.

In 2022, Tiny Tapeout 1 piloted fabrication of user designs onto custom chips referred to as application-specific integrated circuits or ASICs. Following success of the pilot round, Tiny Tapeout 2 became the first paid version delivering guaranteed silicon. For Tiny Tapeout 2, there were 165 submissions. Most submissions were designed using a hardware description language such as Verilog or Amaranth, but ASICs can also be designed in the visual schematic capture tool Wokwi.

Each submitted design must fit within 150 by 170 microns. That footprint can accommodate around one thousand standard cells, which is certainly enough to explore a digital system of real interest. Examples from Tiny Tapeout 2 include digital neurons, FPGAs, and RISC-V processor cores.

Once the 250 designs are submitted, they’ll be combined into a large grid along with a controller. The controller will receive input signals and pump the inputs via a scan chain through the entire grid to each design. The results from each design continue through the scan chain to be output from the grid. Since all 250 designs will be combined on to one chip, each designer will receive everybody else’s design along with their own. This shared process opens a huge opportunity for experimentation.

To get started on your own ASIC design right away, visit Tiny Tapeout. Also check out the talk [Matt] gave at Supercon 2022: Bringing Chip Design to the Masses along with his Zero to ASIC videos. And we’re not saying anything official, but he’ll probably be giving a workshop at Hackaday Berlin.

Continue reading “Tiny Tapeout 3: Get Your Own Chip Design To A Fab” →