Self-Driving RC Truck Is A Master’s Thesis In Cybernetics And Robotics

October 31, 2020 by Lewin Day 7 Comments

RC cars are a fun pastime, but for many hackers, taking things to the next level involves making the cars drive themselves. For his Masters thesis, [Jon] did just that, building a self-driving robot truck that confidently cruises the floor of his laboratory.

The truck is based on a 1/14th scale Tamiya chassis, and had been fitted out by a prior group with an inductive charging system. On top of this platform, [Jon] added a Jetson TX2 to act as the brains of the system, hooking it up with a Slamtec RPLIDAR scanner to map its surrounding environment. There’s also a Teensy microcontroller onboard which handles synthesizing PWM signals for the radio control hardware that drives the truck, and a Logitech webcam up front for machine vision. The truck is capable of operating in a variety of modes, from full manual operation, to driving based on LIDAR mapping or with an AI controlling the truck based on camera data. The truck is programmed to drive a route including an inductive charging pad so it can keep its power levels up without human intervention.

It’s a great blueprint for a self-driving system, and [Jon]’s thesis goes into great detail on how everything works at the base level (available on this page as a 67 MB PDF). His Code is on Github for the curious. We’ve seen similar projects before too, like this robot that navigates its builder’s house using LIDAR. Video after the break.

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School Project Turns Plastic Waste Into Bricks

October 31, 2020 by Lewin Day 66 Comments

Many plastics are, in theory at least, highly recyclable. Unfortunately, in reality, most plastic ends up as waste instead, harming the environment and providing no ongoing value to society. Wanting to investigate possible ways to repurpose this material, [Rehaan33] built a rig to create bricks out of waste plastic for a school project.

The aim of the project is to take waste plastic, in this case high-impact polystyrene, and reform it into a brick that could be used as a low-cost building material. The material is shredded, before being packed into a steel mould and heated to 270 degrees in an oven. As polystyrene is a thermoplastic, it can readily be heated in this way for reforming without harming the material’s properties. Once heated, the mould is placed into the press rig, which uses parts of an old drill press to force down a steel plate, helping shape the final form of the brick.

While you’re unlikely to see old soda bottles used to build a skyscraper in New York any time soon, such techniques could be a good way to help eliminate plastic waste in impoverished areas and stem the flow of plastic into the world’s oceans. The project served as a useful learning experience, allowing [Rehaan33] to pick up skills in metalworking, machine design, and working with thermoplastics. Recycling plastics is a key area of interest for many, particularly in the 3D printing space, with many exploring ways to reuse thermoplastics in more efficient ways. If you’ve got your own project turning waste plastics into useful material, be sure to let us know!

Nerf Blaster Becomes Light Gun Controller

October 31, 2020 by Lewin Day 1 Comment

Traditional light guns rely on quirks of CRT technology, and thus don’t play well with modern LCD televisions and monitors. However, die hard retro gamers aren’t known for moving on from the classics, and have persevered to build new hardware to suit the games of old. In just this vein, [BrittLiv] grabbed some Nerf blasters, and built a pair of light guns that work with today’s hardware.

The build relies on Ultramarc’s light gun kits, which work in a similar way to the original Wiimote. A camera inside the blaster is used to triangulate an LED bar placed on top of the screen for clean and accurate tracking. [BrittLiv] combined the Ultramarc kit with some clever hacks to a Nerf DoubleStrike blaster, stealthily hiding the buttons inside to interface with the original trigger and cocking mechanism, as well as the locking tab in the rail.

There’s both a wired and wireless version, and the setup looks to be a great way to enjoy classics like Duck Hunt and Point Blank. The blasters work great with common platforms like MAME and RetroPi as the Ultramarc hardware emulates a standard USB mouse.

We’ve seen some wild light gun hacks before, like this build that uses cameras and maths to make things work without an LED bar at all! Video after the break.

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Color E-Ink Display Photo Frame Pranks [Mom]

October 30, 2020 by Dan Maloney 34 Comments

As a general rule, it’s not nice to prank your mother. Moms have a way of exacting subtle revenge, generally in the form of guilt. That’s not to say it might not be worth the effort, especially when the prank is actually wrapped in a nice gesture, like this ever-changing e-paper family photo frame.

The idea the [CNLohr] had was made possible by a new generation of multicolor e-paper displays by Waveshare. The display [Charles] chose was a generous 5.65″ unit with a total of seven colors. A little hacking revealed an eighth color was possible, adding a little more depth to the images. The pictures need a little pre-processing first, of course — dithering to accommodate the limited palette — but look surprisingly good on the display. They have a sort of stylized look, as if they were printed on a textured paper with muted inks.

The prank idea was simple — present [Mrs. Lohr] with a cherished family photo to display, only to find out that it had changed to another photo overnight. The gaslighting attempt required a bit more hacking, including some neat tricks to keep the power consumption very low. It was also a bit of a squeeze to get it into a frame that was slim enough not to arouse suspicion. The video below details some of the challenges involved in this build.

In the end, [Mom] wasn’t tricked, but she still seemed pleased with the final product. These displays seem like they could be a lot of fun — perhaps a version of the very-slow-motion player but for color movies would be doable.

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Circuit Sculpture Breathes Life Into Discrete Components

October 27, 2020 by Kristina Panos 5 Comments

We’ve probably all given a lot of thought to breathing this year in various contexts. Though breathing is something we all must do, this simple act has become quite the troublemaker in 2020. They say the best art imitates life, and [bornach]’s Astable Exhalation certainly does that, right down to the part about astability. It’s especially interesting that the end result — breathing, visualized — is so calming, it could almost be a meditative device.

There is nary a microcontroller to be found on this circuit sculpture, which uses a pair of astable multivibrator(s) to light two sets of LEDs that represent air being inhaled and exhaled. We like that [bornach] used two sized of exhale LEDs to represent droplets and aerosols in this beautiful circuit sculpture, and we love that most of the components were scavenged from old electronics and older projects.

Our Circuit Sculpture Challenge runs until November 10th, so even if you’re waiting to take the Remoticon workshop before entering, there’s still a little bit of time to whip something up afterward in the post-con adrenaline rush phase. If you need inspiration, check out some of the other contest entries or just surf through all things circuit sculpture.

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Inside The Top Secret Doughnut: A Visit To GCHQ

October 26, 2020 by Al Williams 31 Comments

There’s an old joke that the world’s greatest secret agent was Beethoven. Didn’t know Beethoven was a secret agent? That’s why he was the greatest one! While most people have some idea about the CIA, MI6, and the GRU, agencies like the NRO and GCHQ keep a much lower profile. GCHQ (Government Communications Headquarters) is the United Kingdom’s electronic listening center housed in a 180 meter round doughnut. From there they listen to… well… everything. They are also responsible for codebreaking and can trace their origin back to Bletchley Park as well as back to the Great War. So what’s inside the Doughnut? National Geographic managed to get a tour of GCHQ and if you have any interest in spies, radios, cybersecurity, or codebreaking, it is worth having a look at it.

Of course, only about half of the GCHQ’s employees work in the Doughnut. Others are scattered about the UK and — probably — some in other parts of the world, too. According to the article, GCHQ had a hand in foiling 19 terrorist attacks, arresting at least two sex offenders, and prevented about £1.5 billion of tax evasion.

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Simple Induction Heater Helps With Homebrew Shrink-Fitting

October 26, 2020 by Dan Maloney 14 Comments

Machinists have a lot of neat shop tricks, but one especially interesting one is shrink-fitting tools. Shrink-fitting achieves an interference fit between tool and holder by creating a temperature difference between the two before assembly. Once everything returns to temperature, the two parts may as well be welded together.

The easiest way to shrink-fit machine tooling is with induction heating, and commercial rigs exist for doing the job. But [Roetz 4.0] decided to build his own shrink-fitting heater, and the results are pretty impressive. The induction heater itself is very simple — a 48 volt, 20 amp power supply, an off-the-shelf zero-voltage switching (ZVS) driver, and a heavy copper coil. When the coil is powered up, any metal within is quickly and evenly heated by virtue of the strong magnetic flux in the coil.

To use the shrinker, [Roetz 4.0] starts with a scrupulously clean tool holder, bored slightly undersized for the desired tool. Inside the coil, the steel tool holder quickly heats to a lovely deep brown color, meaning it has gotten up to the requisite 250-300°C. The tool is quickly dropped into the now-expanded bore, which quickly shrinks back around it. The advantage of this method over a collet or a chuck is clear in the video below: practically zero runout, and the tool is easily released after another run through the heater.

You say you’ve got no need for shrink-fitting tools? How about stuck bolts? Induction heaters work great there too.

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