Monster Bush Plane Is A One-Off Engineering Masterpiece

All of us dream of reaching a point in life where we have the knowledge, skills, energy and resources to pull off builds that match our wildest dreams. [Mike Patey] is living that dream and with a passion for engineering and aviation that is absolutely infectious, he built Draco, the world’s most badass bush plane.

Draco started life as a PZL-104MA Wilga 2000, which already had impressive short take off and landing (STOL) capabilities for a 4 seater. Its original 300 hp Lycoming piston engine failed catastrophically in 2017, very nearly dumping [Mike] in Lake Utah. He decided it was a good excuse to start building his dream plane, and replaced the motor with a Pratt & Whitney PT6 turboprop engine, putting out a massive 680 hp.

Almost the entire plane was upgraded, and the engineering that went into it is awe-inspiring, especially considering that [Mike] did most of it himself. This includes a redesigned fuel system, enlarged wing and control surfaces, new avionics, oxygen system, upgraded landing gear and an array of lights. The wing tip landing lights are actually from a Boeing 737. [Mike] estimates that the upgrades cost somewhere in the region of a million US dollars. All the highlights of the build is documented in series of videos on [Mike]’s YouTube channel. What we would give for a personal workshop like that…

Try not to let your jaw hit the floor when watching the video after the break.

Continue reading “Monster Bush Plane Is A One-Off Engineering Masterpiece”

Automatic Rewinder Makes Kite Retrieval A Breeze

So you’ve built a fine kite, taken it to the beach, and let it ride the wind aloft on a spool of line. Eventually it has to come down, and the process of reeling all that line that was so easily paid out is likely a bigger chore than you care to face. What to do?

If you’re like [Matt Bilsky], the answer is simple: build a motorized kite reel to bring it back in painlessly. Of course what’s simple in conception is often difficult to execute, and as the second video below shows, [Matt] went through an extensive design and prototype phase before starting to create parts. Basic questions had to be answered, such as how much torque would be needed to reel in the kite, and what were the dimensions of a standard kite string reel. With that information and a cardboard prototype in hand, the guts of a cordless drill joined a bunch of 3D-printed parts to form the running gear. We really liked the research that went into the self-reversing screw used to evenly wind the string across the spool; who knew that someone could do a doctoral dissertation on yarn-winding? Check out the “Reeler-Inner” in action in the first, much shorter video below.

With some extra power left from the original drill battery, [Matt] feature-crept a bit with the USB charger port and voltmeter, but who can blame him? Personally, we’d have included a counter to keep track of how much line is fed out; something like this printer filament counter might work, as long as you can keep the sand out of it.

Continue reading “Automatic Rewinder Makes Kite Retrieval A Breeze”

Hoverboard Circles Bastille Day

According to reports, a turbine-powered flying board buzzed around Bastille Day celebrations carrying its inventor [Franky Zapata] toting a rifle to promote the military applications of the Flyboard Air. You can see the video record, below.

We’ve heard the board costs a cool $250,000 so you may want to start saving now. There are several versions including one that qualifies in the United States as an ultralight. The board Zapata used can reach speeds of 190 km/h and can run for up to 10 minutes, although the website claims 200 km/h is possible and the company also claims to routinely reach 140 km/h. and 6 minute flight times.

Continue reading “Hoverboard Circles Bastille Day”

Flying Sticks Are Now A Thing

Fixed-wing planes and helicopters are no longer the darling of the RC world. Even quadcopters and other multirotors are starting to look old hat, as the community looks to ever more outrageous designs. [rctestflight] has slimmed things down to the extreme with this coaxial bicopter build, also known as the Flying Stick (Youtube video, embedded below).

The initial design consists of two brushless outrunner motors fitted with props, rotating in opposite directions to cancel out their respective torques. Each is mounted on a gimbal, setup to provide control authority. iNav is used as a flight controller, chosen due to its versatile motor mixing settings. The craft was built to test its ability at recovery from freefall, as a follow-on from earlier attempts at building a brushless “rocket” craft.

Performance is surprisingly good for what is fundamentally two props on a stick. Initial tests didn’t quite manage a successful recovery, but the repaired single-gimbal version almost achieves the feat. Multirotors in general struggle with freefall recovery, so more research in this area is definitely worthwhile. Video after the break.

Continue reading “Flying Sticks Are Now A Thing”

Organic Ornithopter Sensor Drone

Bees. The punchline to the title is bees carrying sensors like little baby bee backpacks. We would run out of fingers counting the robots which emulate naturally evolved creatures, but we believe there is a lot of merit to pirating natural designs, but researchers at the University of Washington cut out the middle-man and put their sensors right on living creatures. They measured how much a bee could lift, approximately 105 milligrams, then built a sensor array lighter than that. Naturally, batteries are holding back the design, and the rechargeable lithium-ion is more than half of the weight.

When you swap out brushless motors for organics, you gain and lose some things. You lose the real-time control, but you increase the runtime. You lose the noise, but you also lose the speed. You increase the range, but you probably wind up visiting the same field over and over. If your goal is to monitor the conditions of flowering crops, you may be ready to buy and install, but for the rest of us, dogs are great for carrying electronics. Oh yes. Cats are not so keen. Oh no.

Step The Halbach From My Magnets

[Klaus Halbach] gets his name attached to these clever arrangements of permanent magnets but the effect was discovered by [John C. Mallinson]. Mallinson array sounds good too, but what’s in a name? A Halbach array consists of permanent magnets with their poles rotated relative to each other. Depending on how they’re rotated, you can create some useful patterns in the overall magnetic field.

Over at the K&J Magnetics blog, they dig into the effects and power of these arrays in the linear form and the circular form. The Halbach effect may not be a common topic over dinner, but the arrays are appearing in some of the best tech including maglev trains, hoverboards (that don’t ride on rubber wheels), and the particle accelerators they were designed for.

Once aligned, these arrays sculpt a magnetic field. The field can be one-sided, neutralized at one point, and metal filings are used to demonstrate the shape of these fields in a quick video. In the video after the break, a powerful magnetic field is built but when a rare earth magnet is placed in the center, rather than blasting into one of the nearby magnets, it wobbles lazily.

Be careful when working with powerful magnets, they can pinch and crush, but go ahead and build your own levitating flyer or if you came for hoverboards, check out this hoverboard built with gardening tools.

 

Continue reading “Step The Halbach From My Magnets”

Tiny Robot Clings To Leaves With Static Electricity

Flying is an energy-intensive activity. The birds and the bees don’t hover around incessantly like your little sister’s quadcopter. They flit to and fro, perching on branches and leaves while they plan their next move. Sure, a quadcopter can land on the ground, but then it has to spend more energy getting back to altitude. Researchers at Harvard decided to try to develop flying robots that can perch on various surfaces like insects can.

Perching on surfaces happens electrostatically. The team used an electrode patch with a foam mounting to the robot. This allows the patch to make contact with surfaces easily even if the approach is a few degrees off. This is particularly important for a tiny robot that is easily affected by even the slightest air draft. The robots were designed to be as light as possible — just 84mg — as the electrostatic force is not particularly strong.

It’s estimated that perching electrostatically for a robot of this size uses approximately 1000 times less power than during flight. This would be of great use for surveillance robots that could take up a vantage point at altitude without having to continually expend a great deal of energy to stay airborne. The abstract of the research paper notes that this method of perching was successful on wood, glass, and a leaf. It appears testing was done with tethers; it would be interesting to see if this technique would be powerful enough for a robot that carries its own power source. Makes us wonder if we ever ended up with tiny flyers that recharge from power lines?

We’re seeing more tiny flying robots every day now – the IMAV 2016 competition was a great example of the current state of the art.

Continue reading “Tiny Robot Clings To Leaves With Static Electricity”