Misc Hacks

4179 Articles

Rapidly Prototyping RF Filters

July 25, 2017 by 25 Comments

RF filters are really just a handful of strategically placed inductors and capacitors. Yes, you can make a 1 GHz filter out of through-hole components, but the leads on the parts turn into inductors at those frequencies, completely ruining the expected results in a design.

The solution to this is microstrip antennas, or carefully arranged tracks and pads on a PCB. Anyone can build one of these with Eagle or KiCad, but that means waiting for an order from a board house to verify your design. [VK2SEB] has a better idea for prototyping PCB filters: use copper tape on blank FR4 sheets.

The first, and simplest, filter demonstrated is a simple bandstop filter. This is really just a piece of fiberglass with copper laminated to one side. Two RF connectors are soldered to the edges and a strip of copper tape strung between them. Somewhere around the middle of this copper tape, [VK2SEB] put another strip of copper tape in a ‘T’ configuration. This is the simplest bandstop filter you can make, and the beauty of this construction is that it can be tuned with a razor blade.

Of course, a filter can only be built with copper tape if you can design them, and for that [SEB] is turning to software. The Qucs project is a software tool for designing and simulating these microstrip filters, and after inputting the correct parameters, [SEB] got a nice diagram of what the filter should look like. A bit of taping, razor blading, and soldering and [SEB] had a working filter connected to a spectrum analyzer. Did it work? To a limited extent; the PCB material probably wasn’t right, and board houses are more accurate than a razor blade, but [SEB] did manage to create a 10 GHz filter out of fiberglass and copper tape.

You can check out the video for this experiment below.

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Soap bubble machine: animation to reality

How To Turn An Animation Into A Soap Bubble Machine

July 22, 2017 by 15 Comments

Post an animation on Reddit of a workable machine that looks neat and does something cool and the next day someone will have built it. That’s what happened when [The-Big-Ship] uploaded an animation of a clever bubble making machine — though we had to look twice to convince ourselves that it wasn’t real. The next day [Over_Engineered_2] posted a video of his working one.

We often hear that you need precision CAD software such as Solidworks and AutoCAD to design a functional machine but the animation was done using Cinema 4D, used for films such as Iron Man 3 and Tron: Legacy. This shows that you can at least get a reassurance that the basic mechanics will fit and move together without having to design precision parts.

That’s not to say that reality didn’t interfere with implementing it though. In [Over_Engineered_2]’s video below he points out that the bigger ring of the original animation didn’t work with his small motor and propeller, and had to switch to the smaller ring. Also, note that the ring needed guide rails on the sides to keep it from twisting, something a real world ignoring animation can get away without. Check out the videos below to see the two in action.

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The Tuna Fish Sandwich Foundry

July 21, 2017 by 37 Comments

Can you build a foundry out of a loaf of bread and a can of tuna fish? As it turns out, yes you can. And not only can you melt aluminum in said foundry but you can also make a mold from plain beach sand and cast a usable part.

Through the magic of backwoods engineering and that can-do Canadian attitude, [AvE] demonstrates in his inimitable style how a pyrolized loaf of sourdough bread can serve as a perfectly acceptable foundry, using a tuna can as a crucible. We covered [AvE]’s carbon foam creation process before and showed some of its amazing properties, including the refractory characteristics requisite for foundry service. Once reduced to carbon foam, the bread can easily handle the flame of a propane torch and contain the heat long enough to melt aluminum. And using nothing more than beach sand, [AvE] was able to lost-foam cast a knob-like part. Pretty impressive results for such a low-end, field expedient setup.

Normally we warn our more tender-eared readers about [AvE]’s colorful language, lest they succumb to the vapors when he lets the salt out. But he showed remarkable restraint with this one, even with his cutting mat aflame. Pretty SFW, so enjoy seeing what you can do with nothing.

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World’s Largest Super Soaker Is Dangerously Good Clean Fun

July 21, 2017 by 10 Comments

Running around while dousing each other with Super Soakers and screaming in delight is de rigueur on suburban lawns on hot summer days, but if you build this giant replica of a Super Soaker that can double as a pressure washer, you might have the upper edge on the neighborhood gang.

You may remember [Mark Rober] from such projects as his bullseye-catching dart board and his previous entry in the awesome uncle of the year awards, the fully automatic snowball gun. We’re not entirely sure that this seven-foot long replica of the original Super Soaker will win him any uncle or neighbor plaudits, given that it the stream it produces is not far off of what a pressure washer can manage and can literally slice a watermelon in half. Fortunately, [Mark] included swappable nozzles to reduce the pressure enough that relatively safe dousing is still on the table. The housing is a pretty accurate plywood and foam replica of the original toy, but the mechanism is beefed up considerably — a pair of nitrogen tanks, some regulators, and a solenoid valve. See the gun in all its window-smashing, kid-soaking glory in the video after the break.

We realize [Mark]’s build is just a fun way to beat the heat, but it gives us a few ideas for more practical uses. Maybe a DIY water-jet cutter that’s not built around a pressure washer?

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Push Button, Receive Beverage!

July 21, 2017 by 9 Comments

Here’s a rec-room ready hack: an automatic drink dispenser.

[truebassB]’s dispenser operates around a 555 timer, adjusted by a potentiometer. Push a button and a cup pours in a few seconds, or hold the other button to dispense as much as you want.

The dispenser is made from MDF and particle board glued together, with some LEDs and paper prints to spruce it up. Just don’t forget a small spill sink for any miscalculated pours. You needn’t fret over the internals either, as the parts are easily acquired: a pair of momentary switches, a 12V micro air pump, a brass nozzle, food-safe pvc tube,  a custom 555 timing circuit — otherwise readily available online — a toggle switch, a power supply plug plus adapter and a 12V battery.

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DIY Air Cannon Snags Drones From The Sky

July 20, 2017 by 44 Comments

Who hasn’t had the experience of a pesky drone buzzing around that family picnic, or hovering over a suburban backyard where bikini-clad daughters are trying to sunbathe in peace? A shotgun used to suffice for such occasions, but with this compressed-air powered drone catcher, there’s no need to worry about illegally discharging a firearm to secure some privacy.

Before the comment line lights up with outrage, the above scenarios are presented entirely in jest. We do not condone the use of force on a drone, nor do we look favorably on those who use drones in a way that even hints at an invasion of privacy. We can all get along, and even though we hope [Make It Extreme]’s anti-drone gun will never be used in anger, it’s still a neat build that gives us lots of ideas. The rig is essentially four coaxial narrow-bore compressed-air cannons, each launching a slug attached to the corner of a lightweight net. A fairly complex set of linkages sets the spread of the barrels, and a pair of old oxygen tanks serve as reservoirs for the compressed air. A fast-acting dump valve is tripped by an interesting trigger mechanism mounted to a complicated stock and grip; we’d have liked to see more on the fabrication of that bit. The video below shows a test firing that results in a clean takedown of a drone, although we doubt the owner of the quad would characterize it as such.

This build is a bit of a departure from [Make It Extreme]’s usual fare of DIY tools like a shop-built vise or big belt sander, or their unusual vehicles like an off-road hoverboard. But it’s always great to watch a good fabrication video, no matter what the subject.

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Hackaday Prize Entry: Dongle For A Headless Pi

July 18, 2017 by 27 Comments

Mass production means that there’s a lot of great hardware out there for dirt cheap. But it also means that the manufacturer isn’t going to spend years working on the firmware to squeeze every last feature out of it. Nope, that’s up to us.

[deqing] took a Bluetooth Low Energy / USB dongle and re-vamped the firmware to turn it into a remote keyboard and mouse, and then wrote a phone app to control it. The result? Plug the USB dongle in, and the computer thinks it sees a keyboard and mouse. Connect the phone via BLE, and you’re typing — even if you don’t have your trusty Model F by your side.

[Deqing] points out that ergonomics and latency will make you hate using this in the long term, but it’s just meant to work until you’ve got SSH up and running on that headless single-board Linux thing. If you’ve ever worked with the USB or BLE specifications, you can appreciate that there’s a bit of work behind the scenes in making everything plug and play, and the web-based interface is admirably slick.

Kudos, [deqing]!

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