Vintage Radio Transformed Into Custom PC Case

October 29, 2016 by Dan Maloney 21 Comments

We see a lot of old radio restoration projects around here, and we have to admit to having mixed emotions about some of them. It seems a shame to go through the effort to lovingly restore a vintage Art Deco case only to stuff it with a Raspberry Pi and Bluetooth. Seems like if you’re going to restore a radio, go all the way and bring the original electronics back to life. But this radio “restoration” avoids that issue altogether by cleverly concealing a full PC build in a vintage radio case.

Clearly a labor of love, [SolomonZaraa]’s two-year effort guts the radio but still manages to pay homage to the original beauty of the 1939 vintage Philco 39-80 “tombstone” portable AM radio. The first design decision was to retask the original tuning dial as an analog thermometer using an Arduino and a servo. Then a new back was added with an extension for the motherboard and PSU, a drive cage was added, and a surprise slot for the DVD drive was built into the speaker grille. Nice brass trim and a good refinishing of the case resulted in an impressive and unexpected presentation.

You don’t have to go far in the Hackaday Wayback machine to find an antique radio with updated audio, but we’re pretty sure this is the first antique radio PC case mod we’ve seen. Nicely done, [Solomon]!

[via r/DIY]

Build The Simplest Bipolar Power Supply

October 29, 2016 by Elliot Williams 46 Comments

How many integrated circuits do you need to build up a power supply that’ll convert mains AC into a stable DC voltage? Would you believe, none? We just watched this video by [The Current Source] (embedded below), where he builds exactly that. If you’re in the mood for a very well done review of diode bridges as well as half- and full-wave rectifiers, you should check it out.

First off, [TCS] goes through the basics of rectification, and demonstrates very nicely on the oscilloscope how increasing capacitance on the output smooths out the ripple. (Hint: more is better.) And then it’s off to build. The end result is a very simple unregulated power supply — just a diode bridge with some capacitors on the output — but by using really big capacitors he gets down into the few-millivolt range for ripple into a constant load.

The output voltage of this circuit will depend on the average current drawn, but for basically static loads this circuit should work well enough, and the simplicity of just tossing gigantic capacitors at the problem is alluring. (We would toss in a linear regulator somewhere.)

Quibbling over circuit designs isn’t why you’re watching this video, though. It’s because you want to learn something. Check out the rest of his videos as well. [TCS] has only been at it a little while, but it looks like this is going to be a channel to watch.

https://www.youtube.com/watch?v=0iDCsrMM7M0

A Quick History Of The Battery

October 29, 2016 by Gerrit Coetzee 36 Comments

[Colin] tells us it all started with [Benjamin Franklin]’s battery of capacitors. It was a bunch of leyden jars hooked together in series and there wasn’t even chemistry involved yet, but the nomenclature stuck and it wasn’t long before it evolved into the word we use today.

For the word to change, things got chemical. [Alessandro Volta] introduces his voltaic pile. Once scientists latched onto the idea of a stable reaction giving a steady stream of magic pixies for them to play with, it wasn’t long before the great minds were turning their attention to improving this new technology.

In the classic game of one-upmanship loved by technical people all over, we quickly skip forward to the modern era. An era where no man is unburdened with the full weight of constant communication. It’s all thanks to a technology that’s theoretically unchanged from that first pile. Video after the break.

Continue reading “A Quick History Of The Battery” →

Try Not To Look At This Giant Plasma Tube

October 28, 2016 by Manuel Rodriguez-Achach 18 Comments

Everybody loves plasma globes, but if you are like [zrgzhv], building them as large as possible is the challenge! Definitely a beautiful project, at 7 feet long and 1 foot in diameter, this monster tube makes an impressive display of plasma filaments that slowly move inside. Heck, they almost seem to be alive following the movements of his hand and it’s hard not to become mesmerized by the motion.

This tube follows the same principle of operation as its smaller cousin, the plasma globe. Air is evacuated and the tube is filled with a mixture of noble gases, with the particular mixture being responsible for the color of the filaments. Then, high voltage AC is applied to an electrode, which causes the moving tendrils of colored light to extend from the electrode to the outer glass, a phenomenon known as glow discharge. In general, gas-filled tubes can have other uses such as lightning — in the form of fluorescent, neon and xenon lamps — or high power switching as in the thyratron tube, among other applications.

The tube has a weight of over 65 pounds, and needs 300 watts of power to operate from an also homemade power supply. In another video, you can see 10 tubes of different colors working at once. Plasma always makes a great attention-getter; another nice example of its use can be seen in this steampunk lamp which incorporates rotating contacts on the outside of the glass.

Battery Powered Fog Machine Just In Time For Halloween

October 27, 2016 by Gerrit Coetzee 31 Comments

[makendo] needed a portable fog machine for an upcoming project. It seemed like the kind of a thing a liberal application of money on the Internet could fix in no time. But quality fog machines are too expensive, and the cheap machines are just, well, cheap. Stuck between $800 and quickly broken crap, he decided instead to fashion his own.

Fortunately for him, a recent fad has made it so that a certain segment of the populace absolutely require dramatic clouds of scented drug fog or they get cranky. The market saw an opportunity, cost optimized, and now there are many portable fog machines just waiting to be born in the form of an e-cigarette. However, an e-cigarette needs interaction from a person’s lungs to provide an annoying cloud. So he modeled up a 3D printable case that would blow air into the intake of the e-cigarette. Instead of filling a person’s lungs with a cloud of eye drops and nicotine, it would let out a steady stream of fog.

This device does burn through emitters, because the e-cigarette was not designed for this kind of heavy duty. Even reading the Amazon comments for the $800 dollar version, this is fairly normal for these things. So now [makendo] is able to produce a nice cloud of smoke whenever he needs and it only set him back around $40 US dollars.

A Short Introduction To Staking And Potting

October 27, 2016 by Gerrit Coetzee 41 Comments

Staking and potting are not often used in the hobby electronics world, not really entering to the common vernacular. However, everyone who’s ever busted out a glue-gun to convince that dang wire that keeps coming loose to stay has done it.

However, as [Sean Thomas] touches on, staking is not necessarily as easy as a dob of hot glue. There is a method to the madness. [Sean] gives some examples in pictures, but also directs people to the excellent NASA standard methods for staking. It’s surprising how many unintuitive caveats there are to the proper technique.

Potting, or covering everything in epoxy forever, is a great way to get a waterproof, unserviceable, and practically mechanically invincible circuit. The big challenge in potting is picking the right material. A soft silicone, for example, might transfer an unexpected force to an unexpected section of the circuit and cause a mechanical failure. A nice hard epoxy may be too insulating and cause a thermal failure. The standard RTV from the big box store has acetic acid that will eat your components.

These two techniques that come in handy when you need them and worth the bit of reading it takes to get familiar. Have you used either in your own workshop? Let us know the application and the material/techniques you have tried in the comments below.

A Spreadsheet For Guesswork

October 25, 2016 by Gerrit Coetzee 9 Comments

Ever wish you could guess more precisely? Or maybe just make your guesses look confusingly legitimate? Guesstimate could help.

It uses Monte Carlo simulations to add some legitimacy to the ranges given to it. For example, if you say the cost of lumber for your next project could be between 2 and 8 dollars a piece, you don’t typically mean that it’s equally likely to be any of those numbers. Most people mean that the boards are most likely to be around 3-5 dollars and everything lower or higher is less probable. Using different shaped distributions, Guesstimate can help include this discrepancy of thought into your pseudo-calculations.

It’s a neat bit of code with a nice interface. There is a commercial side to the project for those who want to collaborate openly or pay someone to host it privately. It has a few neat example models for those interested.

Does anyone use anything like this in their daily lives? Is there another similar project out there? This kind of thing is pretty cool!